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Arabian Journal for Science and Engineering

Erschienen in:

18.11.2020 | Research Article-Mechanical Engineering

Investigation on an Innovative Internally Cooled Smart Cutting Tool with the Built-in Cooling-Control System

verfasst von: Erkan Öztürk, Kemal Yıldızlı, Fatih Sağlam

Erschienen in: Arabian Journal for Science and Engineering | Ausgabe 3/2021

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Abstract

There is a growing demand for sustainable and health-friendly chip removal applications in manufacturing industries. Internally cooled cutting tool (ICCT) designs promise low cost, eco-friendly cooling and no hazardous health effects. However, the ICCTs neither can estimate insert tip temperature (T_tip) precisely nor fix T_tip in determined temperature range by operator with controlling cooling of the insert. Within this, the machining quality of metallic materials can improve. For this reason, a new internally cooled smart cutting tool built-in cooling-control system (ICSCT) has been designed and manufactured for the turning operations. In this framework, a cutting tool has been modified with a new self-designed seat which has an inclined gap to spray the cutting fluid below the insert tip. Then, an innovative cooling-control system has been integrated to the cutting tool. An original and developable computational fluid dynamics (CFD)-statistic calibration method has been revealed to estimate T_tip. According to the calibration method enhanced with coding self-working strategy, the ICSCT can calculate T_tip by measuring the flank surface temperature (T_f), inlet temperature (T_inlet) and inlet velocity (v_f). In conclusion, the ICSCT could decrease T_tip by up to 107 °C compared to no cooling in experiments. Whilst v_f went up, T_f showed a decreasing trend. Whilst T_inlet went up, T_f values increased. Moreover, 1040 steel workpieces were machined and the average surface roughness from turning with the ICSCT was measured significantly less than dry turning under the same cutting parameters.

Vorheriger Artikel Machining Performance of Inconel 718 Under Dry, MQL, and Nanofluid MQL Conditions: Application of Coconut Oil (Base Fluid) and Multi-walled Carbon Nanotubes as Additives

Nächster Artikel Numerical Simulations of Time-Dependent Micro-Rotation Blood Flow Induced by a Curved Moving Surface Through Conduction of Gold Particles with Non-uniform Heat Sink/Source

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Titel: Investigation on an Innovative Internally Cooled Smart Cutting Tool with the Built-in Cooling-Control System
verfasst von: Erkan Öztürk
Kemal Yıldızlı
Fatih Sağlam
Publikationsdatum: 18.11.2020
Verlag: Springer Berlin Heidelberg
Erschienen in: Arabian Journal for Science and Engineering / Ausgabe 3/2021
Print ISSN: 2193-567X
Elektronische ISSN: 2191-4281
DOI: https://doi.org/10.1007/s13369-020-05002-7

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