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International Journal on Interactive Design and Manufacturing (IJIDeM)

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15.11.2022 | Original Paper

Performance comparison of powder mixed EDM and traditional EDM on TZM-molybdenum super alloy using response surface methodology

verfasst von: Kapil Surani, Shailesh Patel, Ali Jawad Alrubaie, Ankit Oza, Hitesh Panchal, Sandeep Kumar, Sasan Zahmatkesh

Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM) | Ausgabe 5/2023

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Abstract

Excellent characteristics of Titanium Zirconium Molybdenum alloy (TZM-Molybdenum) make them favorable for use in aerospace industries. Such super alloys must be machined precisely for aerospace purposes. Traditional machining procedures subject TZM Molybdenum to several challenges. Electrical discharge machining (EDM) is an excellent method for generating EDM is a fantastic technique for creating complex and intricate profile geometries. and complicated profile geometries. It's an excellent tool for materials that are tough to cut. The suspension of an adequate quantity of powder particles in dielectric oil improves machining efficiency with better accuracy, greater productivity, and a superior surface finish while machining newly developed molybdenum alloys. The present investigation tested the effect on TZM-Molybdenum using silicon carbide (SiC) powder-mixed dielectric with peak current (I_P), pulse-on-time (T_ON), pulse-off-time (T_OFF), and gap voltage (V) as input variables on material removal rate (MRR), tool wear rate (TWR), and surface roughness (SR). The response surface methodology was used to discover the most significant parameter for the responses and to pick the crucial set of parameters. The suspended powder of has a massive impact on the multi-objective performance characteristic in PMEDM. When we used SiC additives in PMEDM, we saw a 14.05% rise in MRR, an 11.98% drop in TWR, and a 12.24% decrease in SR. The insertion of SiC micro particles to dielectric fluid enhances TZM-Molybdenum EDM performance over traditional EDM. Surface roughness is improved by employing powder in dielectric processes compared to traditional EDM.

Vorheriger Artikel Computational fluid dynamics analysis on role of particulate shape and size in erosion of pipe bends

Nächster Artikel Enhancement of friction stir welding characteristics of alloy AA6061 by design of experiment methodology

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Titel: Performance comparison of powder mixed EDM and traditional EDM on TZM-molybdenum super alloy using response surface methodology
verfasst von: Kapil Surani
Shailesh Patel
Ali Jawad Alrubaie
Ankit Oza
Hitesh Panchal
Sandeep Kumar
Sasan Zahmatkesh
Publikationsdatum: 15.11.2022
Verlag: Springer Paris
Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM) / Ausgabe 5/2023
Print ISSN: 1955-2513
Elektronische ISSN: 1955-2505
DOI: https://doi.org/10.1007/s12008-022-01088-5

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