Skip to main content
Erschienen in: The International Journal of Advanced Manufacturing Technology 3-4/2020

09.03.2020 | ORIGINAL ARTICLE

Performance of austempered ductile iron (ADI) grinding using diluted oil in MQL combined with wheel cleaning jet and different CBN grains friability

verfasst von: José Claudio Lopes, Lucas de Martini Fernandes, Mateus Vinicius Garcia, Guilherme Bressan Moretti, Douglas Lyra de Moraes, Fernando Sabino Fonteque Ribeiro, Luiz Eduardo de Angelo Sanchez, Rodolfo Fischer Moreira de Oliveira, Hamilton José de Mello, Paulo Roberto Aguiar, Eduardo Carlos Bianchi

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 3-4/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The large amount of heat generated during grinding is minimized using cutting fluid. However, they cause damage to human health and the environment and increase the cost of the process. Thus, reducing or replacing the use of cutting fluid by means of technique application as minimal quantity lubrication (MQL) simultaneously to wheel cleaning jet (WCJ) can dramatically reduce the socio-environmental impact of the process. Thus, this work analyzed the application of flood method, Pure MQL + WCJ, and diluted MQL + WCJ in the external grinding of austempered ductile iron, which is a material few approached in the literature on grinding. Besides, two wheel types of different friability were used in order to evaluate its influence on the grinding performance. The surface roughness, roundness deviation, diametral wheel wear, grinding power, acoustic emission, specific energy, and microhardness were analyzed. As results, the tests showed that the less friable wheel produced a better surface finish, and the diluted MQL + WCJ produced results significantly close to the flood method.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Malkin S, Guo C (2008) Grinding technology: theory and applications of machining with abrasives, 2nd edn. Industrial Press Inc, New York Malkin S, Guo C (2008) Grinding technology: theory and applications of machining with abrasives, 2nd edn. Industrial Press Inc, New York
2.
Zurück zum Zitat Lopes JC, Garcia MV, Volpato RS, Mello HJ, Ribeiro FSF, Angelo Sanchez LE, Oliveira Rocha K, Neto LD, Aguiar PR, Bianchi EC (2019) Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet. Int J Adv Manuf Technol 106:2205–2218. https://doi.org/10.1007/s00170-019-04760-5 CrossRef Lopes JC, Garcia MV, Volpato RS, Mello HJ, Ribeiro FSF, Angelo Sanchez LE, Oliveira Rocha K, Neto LD, Aguiar PR, Bianchi EC (2019) Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet. Int J Adv Manuf Technol 106:2205–2218. https://​doi.​org/​10.​1007/​s00170-019-04760-5 CrossRef
7.
Zurück zum Zitat Lopes JC, Garcia MV, Valentim M, Javaroni RL, Ribeiro FSF, Angelo Sanchez LE, Mello HJ, Aguiar PR, Bianchi EC (2019) Grinding performance using variants of the MQL technique: MQL with cooled air and MQL simultaneous to the wheel cleaning jet. Int J Adv Manuf Technol 105:4429–4442. https://doi.org/10.1007/s00170-019-04574-5 CrossRef Lopes JC, Garcia MV, Valentim M, Javaroni RL, Ribeiro FSF, Angelo Sanchez LE, Mello HJ, Aguiar PR, Bianchi EC (2019) Grinding performance using variants of the MQL technique: MQL with cooled air and MQL simultaneous to the wheel cleaning jet. Int J Adv Manuf Technol 105:4429–4442. https://​doi.​org/​10.​1007/​s00170-019-04574-5 CrossRef
10.
Zurück zum Zitat Rowe WB (2014) Principles of modern grinding technology. Elsevier Rowe WB (2014) Principles of modern grinding technology. Elsevier
12.
Zurück zum Zitat Marinescu ID, Rowe WB, Dimitrov B, Ohmori H (2012) Tribology of abrasive machining processes Marinescu ID, Rowe WB, Dimitrov B, Ohmori H (2012) Tribology of abrasive machining processes
15.
Zurück zum Zitat Chetan GS, Venkateswara Rao P (2015) Application of sustainable techniques in metal cutting for enhanced machinability: a review. J Clean Prod 100:17–34CrossRef Chetan GS, Venkateswara Rao P (2015) Application of sustainable techniques in metal cutting for enhanced machinability: a review. J Clean Prod 100:17–34CrossRef
26.
31.
35.
Zurück zum Zitat Talon AG, Lopes JC, Tavares AB, Sato BK, Rodrigues AR, Genovez MC, Dinis Pinto TA, Mello HJ, Aguiar PR, Bianchi EC (2019) Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors. Int J Adv Manuf Technol 104:1437–1448. https://doi.org/10.1007/s00170-019-04005-5 CrossRef Talon AG, Lopes JC, Tavares AB, Sato BK, Rodrigues AR, Genovez MC, Dinis Pinto TA, Mello HJ, Aguiar PR, Bianchi EC (2019) Effect of hardened steel grinding using aluminum oxide wheel under application of cutting fluid with corrosion inhibitors. Int J Adv Manuf Technol 104:1437–1448. https://​doi.​org/​10.​1007/​s00170-019-04005-5 CrossRef
38.
Zurück zum Zitat Rodriguez RL, Lopes JC, Garcia MV, Tarrento GE, Rodrigues AR, Ângelo Sanchez LE, Mello HJ, Aguiar PR, Bianchi EC (2020) Grinding process applied to workpieces with different geometries interrupted using CBN wheel. Int J Adv Manuf Technol:1–11. https://doi.org/10.1007/s00170-020-05122-2 Rodriguez RL, Lopes JC, Garcia MV, Tarrento GE, Rodrigues AR, Ângelo Sanchez LE, Mello HJ, Aguiar PR, Bianchi EC (2020) Grinding process applied to workpieces with different geometries interrupted using CBN wheel. Int J Adv Manuf Technol:1–11. https://​doi.​org/​10.​1007/​s00170-020-05122-2
40.
Zurück zum Zitat Kalita P, Malshe AP, Arun Kumar S, et al. (2012) Study of specific energy and friction coefficient in minimum quantity lubrication grinding using oil-based nanolubricants. In: Journal of Manufacturing Processes. p 160–166 Kalita P, Malshe AP, Arun Kumar S, et al. (2012) Study of specific energy and friction coefficient in minimum quantity lubrication grinding using oil-based nanolubricants. In: Journal of Manufacturing Processes. p 160–166
Metadaten
Titel
Performance of austempered ductile iron (ADI) grinding using diluted oil in MQL combined with wheel cleaning jet and different CBN grains friability
verfasst von
José Claudio Lopes
Lucas de Martini Fernandes
Mateus Vinicius Garcia
Guilherme Bressan Moretti
Douglas Lyra de Moraes
Fernando Sabino Fonteque Ribeiro
Luiz Eduardo de Angelo Sanchez
Rodolfo Fischer Moreira de Oliveira
Hamilton José de Mello
Paulo Roberto Aguiar
Eduardo Carlos Bianchi
Publikationsdatum
09.03.2020
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 3-4/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-020-05142-y

Weitere Artikel der Ausgabe 3-4/2020

The International Journal of Advanced Manufacturing Technology 3-4/2020 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.