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International Journal on Interactive Design and Manufacturing (IJIDeM)

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29.11.2022 | Original Paper

Statistical analysis of process parameters and multi-objective optimization in wire electrical discharge machining of Al 7075 using weight-based constrained algorithm

verfasst von: Kingshuk Mandal, Mukandar Sekh, Dipankar Bose, Souren Mitra, Soumya Sarkar

Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM) | Ausgabe 3/2023

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Abstract

In the present work, the influence of four significant wire electrical discharge machining (WEDM) parameters, such as pulse duration (T_on), pulse interval (T_off), servo voltage (S_v) and wire tension (W_t) has been studied on cutting velocity (V_c), diagonal dimensional deviation (D_v) and surface roughness (R_a). Signal-to-noise ratio and analysis of variance are used to analyse the effects of four cutting parameters. An entropy weight method is used to determine the objective weights. An integrated weight-based multi-constrained optimization technique is employed to find the optimal solutions for multiple responses. Optimal solutions show that diagonal dimension deviation (D_v) ranges from 0.128 to 0.241 mm and surface roughness (Ra) ranges from 1.058 to 3.457 m for a wide range of cutting velocity (V_c). It is also found that the weight-based Pareto results are improved by 10.5% (for cutting velocity) 28.3% (for dimensional accuracy) and 13.7% (for surface finish) compared to the general Pareto results. Additionally, an important aspect, radial overcut (δ) is measured to predict the linear error present in the workpiece. Finally, CCI and SEM analyses have been carried out to evaluate the surface characteristics of the machined surface. It is evident from the machined surface that the surface is full of small craters, micro-holes, re-solidified materials and recast globules.

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Titel: Statistical analysis of process parameters and multi-objective optimization in wire electrical discharge machining of Al 7075 using weight-based constrained algorithm
verfasst von: Kingshuk Mandal
Mukandar Sekh
Dipankar Bose
Souren Mitra
Soumya Sarkar
Publikationsdatum: 29.11.2022
Verlag: Springer Paris
Erschienen in: International Journal on Interactive Design and Manufacturing (IJIDeM) / Ausgabe 3/2023
Print ISSN: 1955-2513
Elektronische ISSN: 1955-2505
DOI: https://doi.org/10.1007/s12008-022-01120-8

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