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2013 | OriginalPaper | Buchkapitel

4. The Current State of Operational Excellence Implementation: 10 Years of Benchmarking

verfasst von : Thomas Friedli, Nikolaus Lembke, Uli Schneider, Saskia Gütter

Erschienen in: Leading Pharmaceutical Operational Excellence

Verlag: Springer Berlin Heidelberg

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Abstract

This chapter reviews the current state of Operational Excellence (OPEX) in the pharmaceutical industry. Based on the St.Gallen OPEX Benchmarking data, the level of implementation of OPEX practices and tools as well as the development of selected Key Performer Indicators (KPI) is discussed.

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Fußnoten
1
Robinson and Ginder (1995) define the following losses: (1) downtime due to machine breakdown; (2) time required for set-up and adjustments; (3) time or cycles lost to inefficient start-up; (4) time or cycles lost to tooling; (5) time or cycles lost to minor stoppages; (6) operating at less than ideal speed; and (7) producing defective or off-spec product that is rejected, requires rework or repair, or is sold at a lower price.
 
2
We define Complaint Rate Customer as “Number of justified complaints as a percentage of all customer orders delivered.”
 
3
We define Complaint Rate Supplier as “Number of complaints as a percentage of all deliveries received (from your supplier).”
 
4
We define Raw Material Turns as “Annual cost of raw materials purchased divided by the average raw material inventory.”
 
5
We define Finished Good Turns as “Annual cost of goods sold divided by the average finished goods inventory.”
 
6
Definition of high performers see Chap.​ 2.
 
7
We define Service Level as “Perfect order fulfillment (percentage of orders shipped in time from your site (+/− 1 days of the agreed shipment day) and in the right quantity (+/− 3 % of the agreed quantity) and right quality) to your customer.”
 
8
We define fluctuation as “Employees leaving per year your site due to terminations, expired work contracts, retirements etc. as a percentage of all employees.”
 
Literatur
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Zurück zum Zitat Jonsson P, Lesshammar M (1999) Evaluation and improvement of manufacturing performance measurement systems – the role of OEE. Int J Oper Prod Manag 19(1):55–78CrossRef Jonsson P, Lesshammar M (1999) Evaluation and improvement of manufacturing performance measurement systems – the role of OEE. Int J Oper Prod Manag 19(1):55–78CrossRef
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Zurück zum Zitat Ohno T (1988) Toyota production system. Productivity Press, Portland Ohno T (1988) Toyota production system. Productivity Press, Portland
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Metadaten
Titel
The Current State of Operational Excellence Implementation: 10 Years of Benchmarking
verfasst von
Thomas Friedli
Nikolaus Lembke
Uli Schneider
Saskia Gütter
Copyright-Jahr
2013
Verlag
Springer Berlin Heidelberg
DOI
https://doi.org/10.1007/978-3-642-35161-7_4

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