Skip to main content
Erschienen in: Journal of Intelligent Manufacturing 4/2024

25.04.2023

A framework and method for equipment digital twin dynamic evolution based on IExATCN

verfasst von: Kunyu Wang, Lin Zhang, Zidi Jia, Hongbo Cheng, Han Lu, Jin Cui

Erschienen in: Journal of Intelligent Manufacturing | Ausgabe 4/2024

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Dynamic evolution is the most typical feature of a digital twin, making it different from a traditional digital model. Dynamic evolution is also the core technology for building equipment digital twins because it ensures consistency between physical space and virtual space. This paper proposes a dynamic evolution framework for black box equipment digital twins. The framework consists of three main parts: data acquisition and processing, an evolution triggering mechanism and an evolution algorithm. A formal description of the dynamic evolution of a black box digital twin is also given. Furthermore, by synthetically considering the computational accuracy and efficiency, we design an incremental external attention temporal convolution network (IExATCN) model to instantiate the proposed framework. Finally, the significance of digital twin dynamic evolution and the effectiveness of the IExATCN is verified by 3D equipment attitude estimation datasets.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
Zurück zum Zitat Aivaliotis, P., Georgoulias, K., & Chryssolouris, G. (2019). The use of digital twin for predictive maintenance in manufacturing. International Journal of Computer Integrated Manufacturing, 32(11), 1067–1080.CrossRef Aivaliotis, P., Georgoulias, K., & Chryssolouris, G. (2019). The use of digital twin for predictive maintenance in manufacturing. International Journal of Computer Integrated Manufacturing, 32(11), 1067–1080.CrossRef
Zurück zum Zitat Aragón, G., Puri, H., Grass, A., Chala, S., & Beecks, C. (2019). Incremental deep-learning for continuous load prediction in energy management systems. In 2019 IEEE Milan PowerTech (pp. 1–6). IEEE. Aragón, G., Puri, H., Grass, A., Chala, S., & Beecks, C. (2019). Incremental deep-learning for continuous load prediction in energy management systems. In 2019 IEEE Milan PowerTech (pp. 1–6). IEEE.
Zurück zum Zitat Bai, S., Kolter, J.Z., & Koltun, V. (2018). An empirical evaluation of generic convolutional and recurrent networks for sequence modeling. arXiv preprint arXiv:1803.01271. Bai, S., Kolter, J.Z., & Koltun, V. (2018). An empirical evaluation of generic convolutional and recurrent networks for sequence modeling. arXiv preprint arXiv:​1803.​01271.
Zurück zum Zitat Blasch, E. P., Darema, F., Ravela, S., & Aved, A. J. (2022). Handbook of dynamic data driven applications systems (Vol. 1). Springer.CrossRef Blasch, E. P., Darema, F., Ravela, S., & Aved, A. J. (2022). Handbook of dynamic data driven applications systems (Vol. 1). Springer.CrossRef
Zurück zum Zitat Booyse, W., Wilke, D. N., & Heyns, S. (2020). Deep digital twins for detection, diagnostics and prognostics. Mechanical Systems and Signal Processing, 140, 106612–110661225.CrossRef Booyse, W., Wilke, D. N., & Heyns, S. (2020). Deep digital twins for detection, diagnostics and prognostics. Mechanical Systems and Signal Processing, 140, 106612–110661225.CrossRef
Zurück zum Zitat Chakraborty, S., & Adhikari, S. (2021). Machine learning based digital twin for dynamical systems with multiple time-scales. Computers & Structures, 243, 106410.CrossRef Chakraborty, S., & Adhikari, S. (2021). Machine learning based digital twin for dynamical systems with multiple time-scales. Computers & Structures, 243, 106410.CrossRef
Zurück zum Zitat Chao, M. A., Kulkarni, C., Goebel, K., & Fink, O. (2022). Fusing physics-based and deep learning models for prognostics. Reliability Engineering & System Safety, 217, 107961.CrossRef Chao, M. A., Kulkarni, C., Goebel, K., & Fink, O. (2022). Fusing physics-based and deep learning models for prognostics. Reliability Engineering & System Safety, 217, 107961.CrossRef
Zurück zum Zitat Chen, H., Li, L., Shang, C., & Huang, B. (2022). Fault detection for nonlinear dynamic systems with consideration of modeling errors: A data-driven approach. IEEE Transactions on Cybernetics, 1–11. Chen, H., Li, L., Shang, C., & Huang, B. (2022). Fault detection for nonlinear dynamic systems with consideration of modeling errors: A data-driven approach. IEEE Transactions on Cybernetics, 1–11.
Zurück zum Zitat Chhetri, S. R., & Al Faruque, M. A. (2020). Data-driven modeling of cyber-physical systems using side-channel analysis. Springer.CrossRef Chhetri, S. R., & Al Faruque, M. A. (2020). Data-driven modeling of cyber-physical systems using side-channel analysis. Springer.CrossRef
Zurück zum Zitat Duan, J.-G., Ma, T.-Y., Zhang, Q.-L., Liu, Z., & Qin, J.-Y. (2021). Design and application of digital twin system for the blade-rotor test rig. Journal of Intelligent Manufacturing, 1–17. Duan, J.-G., Ma, T.-Y., Zhang, Q.-L., Liu, Z., & Qin, J.-Y. (2021). Design and application of digital twin system for the blade-rotor test rig. Journal of Intelligent Manufacturing, 1–17.
Zurück zum Zitat Ge, C., Zhu, Y., & Di, Y. (2018). Equipment remaining useful life prediction oriented symbiotic simulation driven by real-time degradation data. International Journal of Modeling, Simulation, and Scientific Computing, 9(02), 1850009.CrossRef Ge, C., Zhu, Y., & Di, Y. (2018). Equipment remaining useful life prediction oriented symbiotic simulation driven by real-time degradation data. International Journal of Modeling, Simulation, and Scientific Computing, 9(02), 1850009.CrossRef
Zurück zum Zitat Grieves, M. W. (2019). Virtually intelligent product systems: Digital and physical twins. In Complex systems engineering: Theory and practice (pp. 175–200). AIAA. Grieves, M. W. (2019). Virtually intelligent product systems: Digital and physical twins. In Complex systems engineering: Theory and practice (pp. 175–200). AIAA.
Zurück zum Zitat Guo, M.-H., Liu, Z.-N., Mu, T.-J., & Hu, S.-M. (2021). Beyond self-attention: External attention using two linear layers for visual tasks. arXiv preprint arXiv:2105.02358. Guo, M.-H., Liu, Z.-N., Mu, T.-J., & Hu, S.-M. (2021). Beyond self-attention: External attention using two linear layers for visual tasks. arXiv preprint arXiv:​2105.​02358.
Zurück zum Zitat Kosova, F., Unver, H.O. (2022). A digital twin framework for aircraft hydraulic systems failure detection using machine learning techniques. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science. Kosova, F., Unver, H.O. (2022). A digital twin framework for aircraft hydraulic systems failure detection using machine learning techniques. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science.
Zurück zum Zitat Lin, T. Y., Jia, Z., Yang, C., Xiao, Y., Lan, S., Shi, G., Zeng, B., & Li, H. (2021). Evolutionary digital twin: A new approach for intelligent industrial product development. Advanced Engineering Informatics, 47(2), 101209.CrossRef Lin, T. Y., Jia, Z., Yang, C., Xiao, Y., Lan, S., Shi, G., Zeng, B., & Li, H. (2021). Evolutionary digital twin: A new approach for intelligent industrial product development. Advanced Engineering Informatics, 47(2), 101209.CrossRef
Zurück zum Zitat Luo, W., Hu, T., Ye, Y., Zhang, C., & Wei, Y. (2020). A hybrid predictive maintenance approach for cnc machine tool driven by digital twin. Robotics and Computer-Integrated Manufacturing, 65, 101974.CrossRef Luo, W., Hu, T., Ye, Y., Zhang, C., & Wei, Y. (2020). A hybrid predictive maintenance approach for cnc machine tool driven by digital twin. Robotics and Computer-Integrated Manufacturing, 65, 101974.CrossRef
Zurück zum Zitat Mykoniatis, K., & Harris, G. A. (2021). A digital twin emulator of a modular production system using a data-driven hybrid modeling and simulation approach. Journal of Intelligent Manufacturing, 32(7), 1899–1911.CrossRef Mykoniatis, K., & Harris, G. A. (2021). A digital twin emulator of a modular production system using a data-driven hybrid modeling and simulation approach. Journal of Intelligent Manufacturing, 32(7), 1899–1911.CrossRef
Zurück zum Zitat Narkhede, P., Walambe, R., Poddar, S., & Kotecha, K. (2021). Incremental learning of lstm framework for sensor fusion in attitude estimation. PeerJ Computer Science, 7, 662.CrossRef Narkhede, P., Walambe, R., Poddar, S., & Kotecha, K. (2021). Incremental learning of lstm framework for sensor fusion in attitude estimation. PeerJ Computer Science, 7, 662.CrossRef
Zurück zum Zitat Negri, E., Pandhare, V., Cattaneo, L., Singh, J., Macchi, M., & Lee, J. (2021). Field-synchronized digital twin framework for production scheduling with uncertainty. Journal of Intelligent Manufacturing, 32(4), 1207–1228.CrossRef Negri, E., Pandhare, V., Cattaneo, L., Singh, J., Macchi, M., & Lee, J. (2021). Field-synchronized digital twin framework for production scheduling with uncertainty. Journal of Intelligent Manufacturing, 32(4), 1207–1228.CrossRef
Zurück zum Zitat Pang, T. Y., Pelaez Restrepo, J. D., Cheng, C.-T., Yasin, A., Lim, H., & Miletic, M. (2021). Developing a digital twin and digital thread framework for an ‘industry 4.0’ shipyard. Applied Sciences, 11(3), 1097. Pang, T. Y., Pelaez Restrepo, J. D., Cheng, C.-T., Yasin, A., Lim, H., & Miletic, M. (2021). Developing a digital twin and digital thread framework for an ‘industry 4.0’ shipyard. Applied Sciences, 11(3), 1097.
Zurück zum Zitat Pawar, S., Ahmed, S. E., San, O., & Rasheed, A. (2021). Hybrid analysis and modeling for next generation of digital twins. Journal of Physics: Conference Series, 2018. Pawar, S., Ahmed, S. E., San, O., & Rasheed, A. (2021). Hybrid analysis and modeling for next generation of digital twins. Journal of Physics: Conference Series, 2018.
Zurück zum Zitat Ren, L., Sun, Y., Cui, J., & Zhang, L. (2018). Bearing remaining useful life prediction based on deep autoencoder and deep neural networks. Journal of Manufacturing Systems,48, 71–77. Ren, L., Sun, Y., Cui, J., & Zhang, L. (2018). Bearing remaining useful life prediction based on deep autoencoder and deep neural networks. Journal of Manufacturing Systems,48, 71–77.
Zurück zum Zitat Ren, Z., Wan, J., & Deng, P. (2022). Machine-learning-driven digital twin for lifecycle management of complex equipment. IEEE Transactions on Emerging Topics in Computing, 10(1), 9–22.CrossRef Ren, Z., Wan, J., & Deng, P. (2022). Machine-learning-driven digital twin for lifecycle management of complex equipment. IEEE Transactions on Emerging Topics in Computing, 10(1), 9–22.CrossRef
Zurück zum Zitat Saha, B., & Goebel, K. (2009). Modeling li-ion battery capacity depletion in a particle filtering framework. Annual Conference of the PHM Society (Vol. 1). Saha, B., & Goebel, K. (2009). Modeling li-ion battery capacity depletion in a particle filtering framework. Annual Conference of the PHM Society (Vol. 1).
Zurück zum Zitat Seo, G.-G., Kim, Y., & Saderla, S. (2019). Kalman-filter based online system identification of fixed-wing aircraft in upset condition. Aerospace Science and Technology, 89, 307–317.CrossRef Seo, G.-G., Kim, Y., & Saderla, S. (2019). Kalman-filter based online system identification of fixed-wing aircraft in upset condition. Aerospace Science and Technology, 89, 307–317.CrossRef
Zurück zum Zitat Shafto, M., Conroy, M., Doyle, R., Glaessgen, E., Kemp, C., LeMoigne, J., & Wang, L. (2012). Modeling, simulation, information technology & processing roadmap. National Aeronautics and Space Administration, 32(2012), 1–38. Shafto, M., Conroy, M., Doyle, R., Glaessgen, E., Kemp, C., LeMoigne, J., & Wang, L. (2012). Modeling, simulation, information technology & processing roadmap. National Aeronautics and Space Administration, 32(2012), 1–38.
Zurück zum Zitat Song, J. W., Park, Y. I., Hong, J.-J., Kim, S.-G., & Kang, S.-J. (2021). Attention-based bidirectional lstm-cnn model for remaining useful life estimation. In 2021 IEEE international symposium on circuits and systems (ISCAS) (pp. 1–5). IEEE. Song, J. W., Park, Y. I., Hong, J.-J., Kim, S.-G., & Kang, S.-J. (2021). Attention-based bidirectional lstm-cnn model for remaining useful life estimation. In 2021 IEEE international symposium on circuits and systems (ISCAS) (pp. 1–5). IEEE.
Zurück zum Zitat Song, Y., Gao, S., Li, Y., Jia, L., Li, Q., & Pang, F. (2020). Distributed attention-based temporal convolutional network for remaining useful life prediction. IEEE Internet of Things Journal, 8(12), 9594–9602.CrossRef Song, Y., Gao, S., Li, Y., Jia, L., Li, Q., & Pang, F. (2020). Distributed attention-based temporal convolutional network for remaining useful life prediction. IEEE Internet of Things Journal, 8(12), 9594–9602.CrossRef
Zurück zum Zitat Wang, K., Tian, E., Liu, J., Wei, L., & Yue, D. (2020). Resilient control of networked control systems under deception attacks: a memory-event-triggered communication scheme. International Journal of Robust and Nonlinear Control, 30(4), 1534–1548.CrossRef Wang, K., Tian, E., Liu, J., Wei, L., & Yue, D. (2020). Resilient control of networked control systems under deception attacks: a memory-event-triggered communication scheme. International Journal of Robust and Nonlinear Control, 30(4), 1534–1548.CrossRef
Zurück zum Zitat Wang, L., Liu, Z., Liu, A., & Tao, F. (2021). Artificial intelligence in product lifecycle management. The International Journal of Advanced Manufacturing Technology, 114(3), 771–796.CrossRef Wang, L., Liu, Z., Liu, A., & Tao, F. (2021). Artificial intelligence in product lifecycle management. The International Journal of Advanced Manufacturing Technology, 114(3), 771–796.CrossRef
Zurück zum Zitat Wong, P. K., Gao, X. H., Wong, K. I., & Vong, C. M. (2018). Online extreme learning machine based modeling and optimization for point-by-point engine calibration. Neurocomputing, 277, 187–197.CrossRef Wong, P. K., Gao, X. H., Wong, K. I., & Vong, C. M. (2018). Online extreme learning machine based modeling and optimization for point-by-point engine calibration. Neurocomputing, 277, 187–197.CrossRef
Zurück zum Zitat Wright, L., & Davidson, S. (2020). How to tell the difference between a model and a digital twin. Advanced Modeling and Simulation in Engineering Sciences, 7(1), 1–13.CrossRef Wright, L., & Davidson, S. (2020). How to tell the difference between a model and a digital twin. Advanced Modeling and Simulation in Engineering Sciences, 7(1), 1–13.CrossRef
Zurück zum Zitat Wunderlich, A., Booth, K., & Santi, E. (2021). Hybrid analytical and data-driven modeling techniques for digital twin applications. In 2021 IEEE Electric Ship Technologies Symposium (ESTS) (pp. 1–7). IEEE. Wunderlich, A., Booth, K., & Santi, E. (2021). Hybrid analytical and data-driven modeling techniques for digital twin applications. In 2021 IEEE Electric Ship Technologies Symposium (ESTS) (pp. 1–7). IEEE.
Zurück zum Zitat Xue, Z., Zhang, Y., Cheng, C., & Ma, G. (2020). Remaining useful life prediction of lithium-ion batteries with adaptive unscented kalman filter and optimized support vector regression. Neurocomputing, 376, 95–102.CrossRef Xue, Z., Zhang, Y., Cheng, C., & Ma, G. (2020). Remaining useful life prediction of lithium-ion batteries with adaptive unscented kalman filter and optimized support vector regression. Neurocomputing, 376, 95–102.CrossRef
Zurück zum Zitat Yu, Y., Hu, C., Si, X., Zheng, J., & Zhang, J. (2020). Averaged bi-lstm networks for rul prognostics with non-life-cycle labeled dataset. Neurocomputing, 402, 134–147. Yu, Y., Hu, C., Si, X., Zheng, J., & Zhang, J. (2020). Averaged bi-lstm networks for rul prognostics with non-life-cycle labeled dataset. Neurocomputing, 402, 134–147.
Zurück zum Zitat Zhang, L., Huang, C., Wang, L., Zhao, E., & Gao, W. (2019). Data-driven modeling and simulation of complex multistation manufacturing process for dimensional variation analysis. International Journal of Modeling, Simulation, and Scientific Computing, 10(03), 1950011.CrossRef Zhang, L., Huang, C., Wang, L., Zhao, E., & Gao, W. (2019). Data-driven modeling and simulation of complex multistation manufacturing process for dimensional variation analysis. International Journal of Modeling, Simulation, and Scientific Computing, 10(03), 1950011.CrossRef
Zurück zum Zitat Zhang, L., Zhou, L., & Horn, B. K. (2021). Building a right digital twin with model engineering. Journal of Manufacturing Systems, 59, 151–164.CrossRef Zhang, L., Zhou, L., & Horn, B. K. (2021). Building a right digital twin with model engineering. Journal of Manufacturing Systems, 59, 151–164.CrossRef
Zurück zum Zitat Zhang, Y., Xiong, R., He, H., & Pecht, M. G. (2018). Long short-term memory recurrent neural network for remaining useful life prediction of lithium-ion batteries. IEEE Transactions on Vehicular Technology, 67(7), 5695–5705.CrossRef Zhang, Y., Xiong, R., He, H., & Pecht, M. G. (2018). Long short-term memory recurrent neural network for remaining useful life prediction of lithium-ion batteries. IEEE Transactions on Vehicular Technology, 67(7), 5695–5705.CrossRef
Zurück zum Zitat Zhao, Y., Liu, Y., Feng, J., Guo, J., & Zhang, L. (2022). A framework for development of digital twin industrial robot production lines based on a mechatronics approach. International Journal of Modeling, Simulation, and Scientific Computing, 2341025. Zhao, Y., Liu, Y., Feng, J., Guo, J., & Zhang, L. (2022). A framework for development of digital twin industrial robot production lines based on a mechatronics approach. International Journal of Modeling, Simulation, and Scientific Computing, 2341025.
Zurück zum Zitat Zheng, Y., Yang, S., & Cheng, H. (2019). An application framework of digital twin and its case study. Journal of Ambient Intelligence and Humanized Computing, 10(3), 1141–1153.CrossRef Zheng, Y., Yang, S., & Cheng, H. (2019). An application framework of digital twin and its case study. Journal of Ambient Intelligence and Humanized Computing, 10(3), 1141–1153.CrossRef
Zurück zum Zitat Zohdi, T. (2021). A digital twin framework for machine learning optimization of aerial fire fighting and pilot safety. Computer Methods in Applied Mechanics and Engineering, 373, 113446.CrossRef Zohdi, T. (2021). A digital twin framework for machine learning optimization of aerial fire fighting and pilot safety. Computer Methods in Applied Mechanics and Engineering, 373, 113446.CrossRef
Metadaten
Titel
A framework and method for equipment digital twin dynamic evolution based on IExATCN
verfasst von
Kunyu Wang
Lin Zhang
Zidi Jia
Hongbo Cheng
Han Lu
Jin Cui
Publikationsdatum
25.04.2023
Verlag
Springer US
Erschienen in
Journal of Intelligent Manufacturing / Ausgabe 4/2024
Print ISSN: 0956-5515
Elektronische ISSN: 1572-8145
DOI
https://doi.org/10.1007/s10845-023-02125-0

Weitere Artikel der Ausgabe 4/2024

Journal of Intelligent Manufacturing 4/2024 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.