nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

28.01.2021 | ORIGINAL ARTICLE

A study on the process efficiency of laser-assisted machining investigating energy consumption

verfasst von: Won-Jung Oh, Choon-Man Lee

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 3-4/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Laser-assisted machining (LAM) has emerged as an effective process to facilitate the machining of several difficult-to-cut materials, including ceramics, titanium alloys, and nickel alloys. During LAM, the material is preheated by a laser beam, which leads to thermal softening. The softened material is removed by the cutting tool. Methods of improving LAM, by reducing cutting force, increasing tool life, and improving surface roughness, have been studied. While LAM effectiveness has been proven, there are few studies about LAM efficiency. In this study, the energy consumption of LAM laser power and depth of cut was analyzed for Ti-6Al-4V alloy. In addition, LAM process efficiency compared with conventional machining (CM) was experimentally analyzed, and optimized conditions were obtained. Under optimal conditions, LAM machining efficiency and process efficiency were improved by 230% and 104%, respectively, compared with CM.

Vorheriger Artikel Effect of microstructure on high-speed cutting modified anti-fatigue performance of Incoloy A286 and titanium alloy TC17

Nächster Artikel Machining performance enhancement of deep micro drilling using electrochemical discharge machining under magnetohydrodynamic effect

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Gang MG, Kim G, Shin K, Jeong A, Kim HY, Kim CH, Lee SW, Kim TG (2018) Mechanical cutting process trends for difficult-to-cut materials: a review. J Korean Soc Precis Eng 35:253–267. https://doi.org/10.7736/KSPE.2018.35.3.253CrossRef

Dargusch MS, Sun S, Kim JW, Li T, Trimby P, Cairney J (2018) Effect of tool wear evolution on chip formation during dry machining of Ti-6Al-4V alloy. Int J Mach Tools Manuf 126:13–17. https://doi.org/10.1016/j.ijmachtools.2017.12.003CrossRef

Kuklinski M, Bartkowska A, Przestacki D (2019) Laser alloying monel 400 with amorphous boron to obtain hard coatings. Materials (Basel) 12:1–14. https://doi.org/10.3390/ma12213494CrossRef

Przestacki D, Bartkowska A, Kukliński M, Kieruj P (2018) The effects of laser surface modification on the microstructure of 1.4550 stainless steel. MATEC Web Conf 237:1–5. https://doi.org/10.1051/matecconf/201823702009CrossRef

Kukliński M, Bartkowska A, Przestacki D (2018) Investigation of laser heat treated Monel 400. MATEC Web Conf 219:1–8. https://doi.org/10.1051/matecconf/201821902005CrossRef

Wojciechowski S, Przestacki D, Chwalczuk T (2017) The evaluation of surface integrity during machining of inconel 718 with various laser assistance strategies. MATEC Web Conf 136. https://doi.org/10.1051/matecconf/201713601006

Chwalczuk T, Przestacki D, Szablewski P, Felusiak A (2018) Microstructure characterisation of Inconel 718 after laser assisted turning. MATEC Web Conf 188. https://doi.org/10.1051/matecconf/201818802004

Smallman RE, Ngan AHW (2014) Selected alloys. Mod Phys Metall:529–569. https://doi.org/10.1016/b978-0-08-098204-5.00014-6

Brecher C, Rosen CJ, Emonts M (2010) Laser-assisted milling of advanced materials. Phys Procedia 5:259–272. https://doi.org/10.1016/j.phpro.2010.08.052CrossRef

10.

Ezugwu EO, Bonney J, Yamane Y (2003) An overview of the machinability of aeroengine alloys. J Mater Process Technol 134:233–253. https://doi.org/10.1016/S0924-0136(02)01042-7CrossRef

11.

Takahashi T, Minamino Y, Hirasawa H, Ouchi T (2014) High-temperature oxidation and its kinetics study of tial and tivalloys in air. Mater Trans 55:290–297. https://doi.org/10.2320/matertrans.L-M2013840CrossRef

12.

De Hosson JTM, Vreeling JA, Ocelı V (2002) Ti – 6Al – 4V strengthened by laser melt injection of WC p particles. Acta Mater 50:4913–4924CrossRef

13.

Wiedenmann R, Zaeh MF (2015) Laser-assisted milling-process modeling and experimental validation. CIRP J Manuf Sci Technol 8:70–77. https://doi.org/10.1016/j.cirpj.2014.08.003CrossRef

14.

Feng Y, Hung TP, Lu YT, Lin YF, Hsu FC, Lin CF, Lu YC, Liang SY (2019) Analytical prediction of temperature in laser-assisted milling with laser preheating and machining effects. Int J Adv Manuf Technol 100:3185–3195. https://doi.org/10.1007/s00170-018-2930-9CrossRef

15.

Feng Y, Hsu FC, Lu YT, Lin YF, Lin CT, Lin CF, Lu YC, Liang SY (2019) Residual stress prediction in ultrasonic vibration–assisted milling. Int J Adv Manuf Technol 104:2579–2592. https://doi.org/10.1007/s00170-019-04109-yCrossRef

16.

Dandekar CR, Shin YC, Barnes J (2010) Machinability improvement of titanium alloy (Ti-6Al-4V) via LAM and hybrid machining. Int J Mach Tools Manuf 50:174–182. https://doi.org/10.1016/j.ijmachtools.2009.10.013CrossRef

17.

Rahman Rashid RA, Sun S, Wang G, Dargusch MS (2012) The effect of laser power on the machinability of the Ti-6Cr-5Mo-5V-4Al beta titanium alloy during laser assisted machining. Int J Mach Tools Manuf 63:41–43. https://doi.org/10.1016/j.ijmachtools.2012.07.006CrossRef

18.

Ayed Y, Germain G, Ben SW, Hamdi H (2014) Experimental and numerical study of laser-assisted machining of Ti6Al4V titanium alloy. Finite Elem Anal Des 92:72–79. https://doi.org/10.1016/j.finel.2014.08.006CrossRef

19.

Bermingham MJ, Sim WM, Kent D, Gardiner S, Dargusch MS (2015) Tool life and wear mechanisms in laser assisted milling Ti-6Al-4V. Wear 322–323:151–163. https://doi.org/10.1016/j.wear.2014.11.001CrossRef

20.

Hedberg GK, Shin YC, Xu L (2015) Laser-assisted milling of Ti-6Al-4V with the consideration of surface integrity. Int J Adv Manuf Technol 79:1645–1658. https://doi.org/10.1007/s00170-015-6942-4CrossRef

21.

Oh NS, Woo WS, Lee CM (2018) A study on the machining characteristics and energy efficiency of Ti-6Al-4V in laser-assisted trochoidal milling. Int J Precis Eng Manuf Green Technol 5:37–45. https://doi.org/10.1007/s40684-018-0004-yCrossRef

22.

Pfefferkorn FE, Lei S, Jeon Y, Haddad G (2009) A metric for defining the energy efficiency of thermally assisted machining. Int J Mach Tools Manuf 49:357–365. https://doi.org/10.1016/j.ijmachtools.2008.12.009CrossRef

23.

Kim DH, Lee CM (2014) A study of cutting force and preheating-temperature prediction for laser-assisted milling of Inconel 718 and AISI 1045 steel. Int J Heat Mass Transf 71:264–274. https://doi.org/10.1016/j.ijheatmasstransfer.2013.12.021CrossRef

24.

Kim DH, Lee CM (2013) A fundamental study on the absorptivity of diode laser for titanium alloy. In: Lee DW (ed) KSMTE spring conference 2013. J. Korean Soc. Manuf. Technol. Eng., Busan, pp 235

25.

Sim MS, Lee CM (2016) Determination of optimal laser power according to the tool path inclination angle of a titanium alloy workpiece in laser-assisted machining. Int J Adv Manuf Technol 83:1717–1724. https://doi.org/10.1007/s00170-015-7684-zCrossRef

26.

Baek J-T, Lee C-M (2015) Analytical study of the determination of distance between the laser heat source and tool for laser-assisted machining. J Korean Soc Precis Eng 32:699–704. https://doi.org/10.7736/kspe.2015.32.8.699CrossRef

27.

Oh WJ, Lee CM (2019) A study on laser assisted acute angle milling strategies and preheating distance. J Manuf Process 44:216–225. https://doi.org/10.1016/j.jmapro.2019.05.050CrossRef

Titel: A study on the process efficiency of laser-assisted machining investigating energy consumption
verfasst von: Won-Jung Oh
Choon-Man Lee
Publikationsdatum: 28.01.2021
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 3-4/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-021-06651-0

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 3-4/2021

Experimental study on short electric arc machining of Ti6Al4V in terms of power output characteristics

Correction to: Configuration optimization of the feature-oriented reference system in large component assembly

Rapid manufacturing of large diameter Cu micropillars by micro-electrical discharge machining and focused ion beam

Prediction research for surface topography of internal grinding based on mechanism and data model

A novel double-side welding approach for friction stir welding of polypropylene plate

Surface burn behavior in creep-feed deep grinding of gamma titanium aluminide intermetallics: characterization, mechanism, and effects

Premium Partner

Marktübersichten