Flow Driven by an Archimedean Helical Permanent Magnetic Field. Part I: Flow Patterns and Their Transitions

In this study, an Archimedean helical permanent magnetic field was constructed and its driving effects on liquid metal were examined. A magnetic stirrer was constructed using a series of arc-like magnets. The helical distribution of its magnetic field, which was confirmed via Gauss probe measurements and numerical simulations, can be considered a combination of rotating and traveling magnetic fields. The characteristics of the flow patterns, particularly the transitions between the meridian secondary flow (two vortices) and the global axial flow (one vortex), driven by this magnetic field were quantitatively measured using ultrasonic Doppler velocimetry. The transient and modulated flow behaviors will be presented in a companion article. The D/H dimension ratio was used to characterize the transitions of these two flow patterns. The results demonstrated that the flow patterns depend on not only the intrinsic structure of the magnetic field, e.g., the helix lead angle, but also the performance parameters, e.g., the dimensional ratio of the liquid bulk. The notable opposing roles of these two flow patterns in the improvement of macrosegregations when imposing such magnetic fields near the solidifying front were qualitatively addressed.