Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 2/2021

05.01.2021

Ni-SiC Composite Coatings with Good Wear and Corrosion Resistance Synthesized Via Ultrasonic Electrodeposition

verfasst von: Hui Wang, Haijun Liu, Yang He, Chunyang Ma, Liangzhao Li

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 2/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Ni-SiC composite coatings with good wear and corrosion resistance could be obtained by the ultrasonic electrodeposition (UED) method in this study. The microstructure, microhardness, corrosion and abrasion resistance, and sectional composition distribution of the composite coatings were investigated employing atomic force microscopy (AFM), scanning electron microscopy (SEM), x-ray photoelectron spectroscopy (XPS), electrochemical workstation, Vickers microhardness testing, and wear testing. In addition, the statistical distributions of Ni grains in Ni coating and Ni-SiC composites were counted by using a “Nano Measurer” software. The outcome of AFM and HRTEM revealed a compact surface structure of Ni-SiC composite coating made by the UED. The mean diameter of Ni crystals was 68.4 nm, whereas that of SiC nanoparticles present within the composite was 26.7 nm. According to the XPS data, the content of Si in the Ni-SiC composite coating prepared via UED was approximately 23.7 at.% whereas that of Ni was about 46.8 at.%. The Ni-SiC composite coating deposited via UED method was found to have the largest value for microhardness (715.7 HV) compared to other coatings, although the nickel coating had a mean microhardness of 485.8 HV only. The Icorr and Ecorr values of the Ni-SiC composite coating deposited via UED were 1.13 × 10−3 mA/cm2 and − 0.311 V, respectively, indicating an optimal level corrosion resistance. Besides, the surface morphological analysis of the coating revealed that it was glossy with only minor surface scratches, and it exhibited the best resistance to wear.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat F. Xia, J. Tian, W. Wang, and Y. He, Effect of Plating Parameters on the Properties of Pulse Electrodeposited Ni-TiN Thin Films, Ceram. Int., 2016, 42(11), p 13268–13272CrossRef F. Xia, J. Tian, W. Wang, and Y. He, Effect of Plating Parameters on the Properties of Pulse Electrodeposited Ni-TiN Thin Films, Ceram. Int., 2016, 42(11), p 13268–13272CrossRef
2.
Zurück zum Zitat C. Ma, X. Guo, J. Leang, and F. Xia, Synthesis and Characterization of Ni-P-TiN Nanocomposites Fabricated by Magnetic Electrodeposition Technology, Ceram. Int., 2016, 42(8), p 10428–10432CrossRef C. Ma, X. Guo, J. Leang, and F. Xia, Synthesis and Characterization of Ni-P-TiN Nanocomposites Fabricated by Magnetic Electrodeposition Technology, Ceram. Int., 2016, 42(8), p 10428–10432CrossRef
3.
Zurück zum Zitat C. Ma, D. Zhao, W. Liu, F. Xia, P. Jin, and C. Sun, Magnetic Assisted Pulse Electrodeposition and Characterization of Ni-TiC Nanocomposites, Ceram. Int., 2020, 46(11), p 17631–17639CrossRef C. Ma, D. Zhao, W. Liu, F. Xia, P. Jin, and C. Sun, Magnetic Assisted Pulse Electrodeposition and Characterization of Ni-TiC Nanocomposites, Ceram. Int., 2020, 46(11), p 17631–17639CrossRef
4.
Zurück zum Zitat C.K. Sarangi, B.P. Sahu, B.K. Mishra, and R. Mitra, Pulse Electrodeposition and Characterization of Graphene Oxide Particle-Reinforced Ni-W Alloy Matrix Nanocomposite Coatings, J. Appl. Electrochem., 2020, 50(2), p 265–279CrossRef C.K. Sarangi, B.P. Sahu, B.K. Mishra, and R. Mitra, Pulse Electrodeposition and Characterization of Graphene Oxide Particle-Reinforced Ni-W Alloy Matrix Nanocomposite Coatings, J. Appl. Electrochem., 2020, 50(2), p 265–279CrossRef
5.
Zurück zum Zitat M. Eslami, H. Saghafian, F. Golestani-fard, and A. Robin, Effect of Electrodeposition Conditions on the Properties of Cu-Si3N4 Composite Coatings, Appl. Surf. Sci., 2014, 300, p 129–140CrossRef M. Eslami, H. Saghafian, F. Golestani-fard, and A. Robin, Effect of Electrodeposition Conditions on the Properties of Cu-Si3N4 Composite Coatings, Appl. Surf. Sci., 2014, 300, p 129–140CrossRef
6.
Zurück zum Zitat J. Man, S. Zhang, J. Li, B. Zhao, and Y. Chen, Effects of Electrolyte pH on Morphologies and Mechanical Properties of α-Al2O3/Ni Composite Coatings and role of Zeta Potentials in Co-deposition Process, Surf. Coat. Technol., 2014, 249, p 118–124CrossRef J. Man, S. Zhang, J. Li, B. Zhao, and Y. Chen, Effects of Electrolyte pH on Morphologies and Mechanical Properties of α-Al2O3/Ni Composite Coatings and role of Zeta Potentials in Co-deposition Process, Surf. Coat. Technol., 2014, 249, p 118–124CrossRef
7.
Zurück zum Zitat F. Xia, Q. Li, C. Ma, W. Liu, and Z. Ma, Preparation and Wear Properties of Ni/TiN-SiC Nanocoatings Obtained by Pulse Current Electrodeposition, Ceram. Int., 2020, 46(6), p 7961–7969CrossRef F. Xia, Q. Li, C. Ma, W. Liu, and Z. Ma, Preparation and Wear Properties of Ni/TiN-SiC Nanocoatings Obtained by Pulse Current Electrodeposition, Ceram. Int., 2020, 46(6), p 7961–7969CrossRef
8.
Zurück zum Zitat S. Sangeetha and G. Paruthimal Kalaignan, Tribological and Electrochemical Corrosion Behavior of Ni-W/BN (Hexagonal) Nano-Composite Coatings, Ceram. Int., 2015, 41(9), p 10415–10424CrossRef S. Sangeetha and G. Paruthimal Kalaignan, Tribological and Electrochemical Corrosion Behavior of Ni-W/BN (Hexagonal) Nano-Composite Coatings, Ceram. Int., 2015, 41(9), p 10415–10424CrossRef
9.
Zurück zum Zitat K.A. Kumar, G.P. Kalaignan, and V.S. Muralidharan, Pulse Electrodeposition and Characterization of Nano Ni-W Alloy Deposits, Appl. Surf. Sci., 2012, 259, p 231–237CrossRef K.A. Kumar, G.P. Kalaignan, and V.S. Muralidharan, Pulse Electrodeposition and Characterization of Nano Ni-W Alloy Deposits, Appl. Surf. Sci., 2012, 259, p 231–237CrossRef
10.
Zurück zum Zitat G.Q. Liang, L.J. Zou, Y.Y. Zhu, and F.F. Xia, Preparation and corrosion Behavior of Ni-TiN Coatings Deposited by Ultrasonic electrodeposition, J. Funct. Mater., 2014, 45(13), p 13059–13066 ((in Chinese)) G.Q. Liang, L.J. Zou, Y.Y. Zhu, and F.F. Xia, Preparation and corrosion Behavior of Ni-TiN Coatings Deposited by Ultrasonic electrodeposition, J. Funct. Mater., 2014, 45(13), p 13059–13066 ((in Chinese))
11.
Zurück zum Zitat F.F. Xia, C. Liu, F. Wang, M.H. Wu, J.D. Wang, H.L. Fu, and J.X. Wang, Preparation and Characterization of Nano Ni-TiN Coatings Deposited by Ultrasonic Electrodeposition, J. Alloys Compd., 2010, 490, p 431–435CrossRef F.F. Xia, C. Liu, F. Wang, M.H. Wu, J.D. Wang, H.L. Fu, and J.X. Wang, Preparation and Characterization of Nano Ni-TiN Coatings Deposited by Ultrasonic Electrodeposition, J. Alloys Compd., 2010, 490, p 431–435CrossRef
12.
Zurück zum Zitat M.K. Tripathi, D.K. Singh, and V.B. Singh, Microstructure and Properties of Electrochemically Deposited Ni-Fe/Si3N4 Nanocomposites from a DMF Bath, J. Electrochem. Soc., 2015, 162, p D87–D95CrossRef M.K. Tripathi, D.K. Singh, and V.B. Singh, Microstructure and Properties of Electrochemically Deposited Ni-Fe/Si3N4 Nanocomposites from a DMF Bath, J. Electrochem. Soc., 2015, 162, p D87–D95CrossRef
13.
Zurück zum Zitat E. Bełtowska-Lehman, A. Goral, and P. Indyka, Electrodeposition and Characterization of Ni/Al2O3 Nanocomposite Coatings, Arch. Metall. Mater., 2011, 56, p 919–931CrossRef E. Bełtowska-Lehman, A. Goral, and P. Indyka, Electrodeposition and Characterization of Ni/Al2O3 Nanocomposite Coatings, Arch. Metall. Mater., 2011, 56, p 919–931CrossRef
14.
Zurück zum Zitat T. Makinouchi, M. Tanaka, and H. Kawakami, Improvement in Characteristics of a Nafion Membrane by Proton Conductive Nanofibers for Fuel Cell Applications, J. Membr. Sci., 2017, 530, p 65–72CrossRef T. Makinouchi, M. Tanaka, and H. Kawakami, Improvement in Characteristics of a Nafion Membrane by Proton Conductive Nanofibers for Fuel Cell Applications, J. Membr. Sci., 2017, 530, p 65–72CrossRef
15.
Zurück zum Zitat C.H. Park, J.H. Lee, J.P. Jung, and J.H. Kim, Mixed Matrix Membranes Based on Dual-Functional MgO Nanosheets for Olefin/Paraffin Separation, J. Membr. Sci., 2017, 533, p 48–56CrossRef C.H. Park, J.H. Lee, J.P. Jung, and J.H. Kim, Mixed Matrix Membranes Based on Dual-Functional MgO Nanosheets for Olefin/Paraffin Separation, J. Membr. Sci., 2017, 533, p 48–56CrossRef
16.
Zurück zum Zitat S. Ghaziof and W. Gao, The Effect of Pulse Electroplating on Zn-Ni Alloy and Zn-Ni-Al2O3 Composite Coatings, J. Alloys Compd., 2015, 622, p 918–924CrossRef S. Ghaziof and W. Gao, The Effect of Pulse Electroplating on Zn-Ni Alloy and Zn-Ni-Al2O3 Composite Coatings, J. Alloys Compd., 2015, 622, p 918–924CrossRef
17.
Zurück zum Zitat R.M. Reddy, B.M. Praveen, C.M.P. Kumar, and T.V. Venkatesha, Pulse Ealectrodeposition, Characterization, and Corrosion Behavior of Ni-Si3N4 Composites, J. Mater. Eng. Perform., 2015, 24, p 1987–1994CrossRef R.M. Reddy, B.M. Praveen, C.M.P. Kumar, and T.V. Venkatesha, Pulse Ealectrodeposition, Characterization, and Corrosion Behavior of Ni-Si3N4 Composites, J. Mater. Eng. Perform., 2015, 24, p 1987–1994CrossRef
18.
Zurück zum Zitat C. Ma, M. Jiang, and F. Xia, Preparation and Characterization of Ni-TiN Thin Films Electrodeposited with Nickel Baths of Different TiN Nanoparticle Concentration, Surf. Rev. Lett., 2016, 24(3), p 1–7 C. Ma, M. Jiang, and F. Xia, Preparation and Characterization of Ni-TiN Thin Films Electrodeposited with Nickel Baths of Different TiN Nanoparticle Concentration, Surf. Rev. Lett., 2016, 24(3), p 1–7
19.
Zurück zum Zitat T. Borkar and S.P. Harimkar, Effect of Electrodeposition Conditions and Reinforcement Content on Microstructure and Tribological Properties of Nickel Composite Coatings, Surf. Coat. Technol., 2011, 205, p 4124–4134CrossRef T. Borkar and S.P. Harimkar, Effect of Electrodeposition Conditions and Reinforcement Content on Microstructure and Tribological Properties of Nickel Composite Coatings, Surf. Coat. Technol., 2011, 205, p 4124–4134CrossRef
20.
Zurück zum Zitat M. Srivastava, V.K. William Grips, and K.S. Rajam, Electrochemical Deposition and Tribological Behaviour of Ni and Ni-Co Metal Matrix Composites with SiC Nanoparticles, Appl. Surf. Sci., 2007, 253, p 3814–3824CrossRef M. Srivastava, V.K. William Grips, and K.S. Rajam, Electrochemical Deposition and Tribological Behaviour of Ni and Ni-Co Metal Matrix Composites with SiC Nanoparticles, Appl. Surf. Sci., 2007, 253, p 3814–3824CrossRef
21.
Zurück zum Zitat M. Wu, J. Wei, and P. Lv, Electrodepositing Ni-TiN Nanocomposite Layers with Applying Action of Ultrasonic Waves, Proc. Eng., 2017, 174, p 717–723CrossRef M. Wu, J. Wei, and P. Lv, Electrodepositing Ni-TiN Nanocomposite Layers with Applying Action of Ultrasonic Waves, Proc. Eng., 2017, 174, p 717–723CrossRef
22.
Zurück zum Zitat A. Góral, Nanoscale Structural Defects in Electrodeposited Ni/Al2O3 Composite Coatings, Surf. Coat. Technol., 2017, 319, p 23–32CrossRef A. Góral, Nanoscale Structural Defects in Electrodeposited Ni/Al2O3 Composite Coatings, Surf. Coat. Technol., 2017, 319, p 23–32CrossRef
23.
Zurück zum Zitat S. Dehgahi, R. Amini, and M. Alizadeh, Corrosion, Passivation and Wear Behaviors of Electrodeposited Ni-Al2O3-SiC Nano-Composite Coatings, Surf. Coat. Technol., 2016, 304, p 502–511CrossRef S. Dehgahi, R. Amini, and M. Alizadeh, Corrosion, Passivation and Wear Behaviors of Electrodeposited Ni-Al2O3-SiC Nano-Composite Coatings, Surf. Coat. Technol., 2016, 304, p 502–511CrossRef
24.
Zurück zum Zitat F. Xia, M. Wu, F. Wang, Z. Jia, and A. Wang, Nanocomposite Ni-TiN Coatings Prepared by Ultrasonic Electrodeposition, Curr. Appl. Phys., 2009, 9, p 44–47CrossRef F. Xia, M. Wu, F. Wang, Z. Jia, and A. Wang, Nanocomposite Ni-TiN Coatings Prepared by Ultrasonic Electrodeposition, Curr. Appl. Phys., 2009, 9, p 44–47CrossRef
25.
Zurück zum Zitat T.S. Han, A.B. Yu, and X.L. Tian, Effect of Surfactants on Ni-Si3N4 Composite Coating, Chin. Surf. Eng., 2012, 6, p 32–35 T.S. Han, A.B. Yu, and X.L. Tian, Effect of Surfactants on Ni-Si3N4 Composite Coating, Chin. Surf. Eng., 2012, 6, p 32–35
26.
Zurück zum Zitat M.H. Wu, Z. Li, F.F. Xia, and L.Y. Chen, Preparating Technique of Nanocermet Composite Layer with Method of Ultrasonic-Electrodepositing, Mater. Mech. Eng., 2005, 29(8), p 58–61 (In Chinese) M.H. Wu, Z. Li, F.F. Xia, and L.Y. Chen, Preparating Technique of Nanocermet Composite Layer with Method of Ultrasonic-Electrodepositing, Mater. Mech. Eng., 2005, 29(8), p 58–61 (In Chinese)
27.
Zurück zum Zitat F. Xia, J. Tian, C. Ma, M. Potts, and X. Guo, Effect of Pulse Frequency on Microstructural, Nanomechanical and Wear Properties of Electrodeposited Ni-TiN Composite Coatings, J. Appl. Phys., 2014, 116(23), p 234301–234306CrossRef F. Xia, J. Tian, C. Ma, M. Potts, and X. Guo, Effect of Pulse Frequency on Microstructural, Nanomechanical and Wear Properties of Electrodeposited Ni-TiN Composite Coatings, J. Appl. Phys., 2014, 116(23), p 234301–234306CrossRef
28.
Zurück zum Zitat S.L. Mu, N. Li, D.Y. Li, and L.Y. Xu, Corrosion Behavior and Composition Analysis of Chromate Passive Film on Electroless Ni-P Coating, Appl. Surf. Sci., 2010, 256(13), p 4089–4094CrossRef S.L. Mu, N. Li, D.Y. Li, and L.Y. Xu, Corrosion Behavior and Composition Analysis of Chromate Passive Film on Electroless Ni-P Coating, Appl. Surf. Sci., 2010, 256(13), p 4089–4094CrossRef
29.
Zurück zum Zitat Y.S. Huang, X.T. Zeng, and X.F. Hu, Corrosion Resistance Properties of Electroless Nickel Composite Coatings, Electrochim. Acta, 2004, 49, p 4313–4319CrossRef Y.S. Huang, X.T. Zeng, and X.F. Hu, Corrosion Resistance Properties of Electroless Nickel Composite Coatings, Electrochim. Acta, 2004, 49, p 4313–4319CrossRef
30.
Zurück zum Zitat S.R. Allahkaram, S. Golroh, and M. Mohammadalipour, Properties of Al2O3 Nanoparticle Reinforced Copper Matrix Composite Coatings Prepared by Pulse and Direct Current Electroplating, Mater. Des., 2011, 32, p 4478–4484CrossRef S.R. Allahkaram, S. Golroh, and M. Mohammadalipour, Properties of Al2O3 Nanoparticle Reinforced Copper Matrix Composite Coatings Prepared by Pulse and Direct Current Electroplating, Mater. Des., 2011, 32, p 4478–4484CrossRef
31.
Zurück zum Zitat F. Xia, J. Tian, C. Ma, X.Y. Xu, and M. Huang, Microstructural, Nanomechanical and Wear Properties of Magnetic Pulse Electrodeposited Ni-TiN Composite Coatings, Sci. Eng. Compos. Mater., 2016, 23(5), p 535–541CrossRef F. Xia, J. Tian, C. Ma, X.Y. Xu, and M. Huang, Microstructural, Nanomechanical and Wear Properties of Magnetic Pulse Electrodeposited Ni-TiN Composite Coatings, Sci. Eng. Compos. Mater., 2016, 23(5), p 535–541CrossRef
32.
Zurück zum Zitat Y. Suzuki, S. Arai, and M. Endo, Electrodeposition of Ni-P Alloy-Multiwalled Carbon Nanotube Composite Films, J. Electrochem. Soc., 2010, 157, p D50–D53CrossRef Y. Suzuki, S. Arai, and M. Endo, Electrodeposition of Ni-P Alloy-Multiwalled Carbon Nanotube Composite Films, J. Electrochem. Soc., 2010, 157, p D50–D53CrossRef
33.
Zurück zum Zitat X.S. Peng, X.M. Zhang, and C.Y. Ma, Predicative Study on the Wear Resistances of Ni-TiN Coatings Using BP Neural Networks, J. Synth. Cryst., 2016, 45(6), p 1718–1721 (In Chinese) X.S. Peng, X.M. Zhang, and C.Y. Ma, Predicative Study on the Wear Resistances of Ni-TiN Coatings Using BP Neural Networks, J. Synth. Cryst., 2016, 45(6), p 1718–1721 (In Chinese)
Metadaten
Titel
Ni-SiC Composite Coatings with Good Wear and Corrosion Resistance Synthesized Via Ultrasonic Electrodeposition
verfasst von
Hui Wang
Haijun Liu
Yang He
Chunyang Ma
Liangzhao Li
Publikationsdatum
05.01.2021
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 2/2021
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-020-05443-z

Weitere Artikel der Ausgabe 2/2021

Journal of Materials Engineering and Performance 2/2021 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.