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Journal of Materials Engineering and Performance
Erschienen in: Journal of Materials Engineering and Performance 2/2019

11.01.2019

Influence of Effective Physical Contact Area on Microstructure and Mechanical Properties of Diffusion-Bonded TC4/1060Al Joints

verfasst von: Guoqiang Luo, Jiayu He, Zhenfei Song, Jian Zhang, Mei Rao, Jianjun Mo, Yiyu Wang, Qiang Shen, Lianmeng Zhang

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 2/2019

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Abstract

In the present study, dissimilar TC4 alloy and 1060Al alloy were successfully diffusion-bonded at a very low temperature about 410 °C by improving the effective physical contact area. A sound joint with a crack-free interface and a high shear strength (128 MPa) is obtained with a combination of TC4 surface roughness of 109.90 μm (Sa) and 1060Al surface roughness of 101.43 μm (Sa), and customized parallel surface scratches. Under this condition, the two parent metals share the largest contact area during the physical contact stage of diffusion bonding process, which is consistent with the theoretical calculation. The results show that no Ti-Al binary intermetallic compounds are observed at the interface of the joints. The maximum shear strength of the joint reaches 128 MPa with optimized bonding parameters (410 °C for 120 min with a pressure of 20 MPa), which is higher than the shear strength of 1060Al (80 MPa) base metal. The fractography analysis indicates the joints failed with a ductile fracture at the 1060Al side.
Vorheriger Artikel Structure and Anticorrosion, Friction, and Wear Characteristics of Pure Diamond-Like Carbon (DLC), Cr-DLC, and Cr-H-DLC Films on AZ91D Mg Alloy
Nächster Artikel Wear Resistance and Tribological Features of Ultra-Fine-Grained Al-Mg Alloys Processed by Constrained Groove Pressing-Cross Route

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Metadaten
Titel
Influence of Effective Physical Contact Area on Microstructure and Mechanical Properties of Diffusion-Bonded TC4/1060Al Joints
verfasst von
Guoqiang Luo
Jiayu He
Zhenfei Song
Jian Zhang
Mei Rao
Jianjun Mo
Yiyu Wang
Qiang Shen
Lianmeng Zhang
Publikationsdatum
11.01.2019
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 2/2019
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-019-3856-6

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