Process development of a novel wafer level packaging with TSV applied in high-frequency range transmission

The process development of a novel wafer level packaging with TSV applied in high-frequency range transmission is presented. A specially designed TSV structure (a core TSV and six shielding TSVs) is adopted to connect the components on different sides of the high-resistivity silicon wafer. And the microstrip line in the microwave monolithic integrated circuit is used to transmit high-frequency signal in packaging structure together with the low permittivity intermediate dielectric polymer, benzocyclobutene. The TSV fabrication process and the multi-layer interconnection is illustrated in details. The electrical measurement result of the microstrip lines connected by TSVs reveals the resistances within 0.719 Ω, a return loss better than 23.8 dB and an insertion loss better than 2.60 dB from 14 to 40 GHz.