Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 7/2024

03.05.2023 | Technical Article

Study on Fatigue Performance of Three-Roll Skew Rolling Hollow Axle

verfasst von: Jitai Wang, Xuedao Shu, Caoqi Ye, Song Zhang, Zixuan Li, Haijie Xu, Ying Wang, Yimin Deng, Shuxin Li

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 7/2024

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

To explore and predict the fatigue performance of three-roll skew rolling (TRSR) hollow axle, a combination of experimental and numerical simulation methods was used to carry out research. First, the heat treatment of TRSR hollow axle was carried out, and the metallographic test and tensile test were carried out on its specimens. Second, the rotating bending fatigue test was carried out on the specimen, and the S–N curve was obtained by data processing. Third, combined with ABAQUS and FE-SAFE, a fatigue life prediction model was created to predict the specimen life. Fourth, the fracture analysis of the specimen was carried out to determine the fracture reason. The results show that the fatigue performance of TRSR hollow axle is better than most of the hollow axle on the market, and the fatigue life prediction model can reasonably predict the fatigue life of the specimen.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat F.Y. Zhu, Z.H. Wang and M. Lv, Multi-objective Optimization Method of Precision Forging Process Parameters to Control the Forming Quality, Int. J. Adv. Manuf. Technol., 2016, 83(9–12), p 1763–1771. CrossRef F.Y. Zhu, Z.H. Wang and M. Lv, Multi-objective Optimization Method of Precision Forging Process Parameters to Control the Forming Quality, Int. J. Adv. Manuf. Technol., 2016, 83(9–12), p 1763–1771. CrossRef
2.
Zurück zum Zitat H.X. Li, K. Wang, R. Luo, Z.Z. Zhu, S. Deng, R. Luo, J.Y. Zhang and F.S. Fang, Influence of Radial Forging Process on Strain Inhomogeneity of Hollow Gear Shaft Using Finite Element Method and Orthogonal Design, J. Cent. South Univ., 2020, 27(6), p 1666–1677. CrossRef H.X. Li, K. Wang, R. Luo, Z.Z. Zhu, S. Deng, R. Luo, J.Y. Zhang and F.S. Fang, Influence of Radial Forging Process on Strain Inhomogeneity of Hollow Gear Shaft Using Finite Element Method and Orthogonal Design, J. Cent. South Univ., 2020, 27(6), p 1666–1677. CrossRef
3.
Zurück zum Zitat J. Bartnicki and Z. Pater, Numerical Simulation of Three-Rolls Cross-Wedge Rolling of Hollowed Shaft, J. Mater. Process. Technol., 2005, 164, p 1154–1159. CrossRef J. Bartnicki and Z. Pater, Numerical Simulation of Three-Rolls Cross-Wedge Rolling of Hollowed Shaft, J. Mater. Process. Technol., 2005, 164, p 1154–1159. CrossRef
4.
Zurück zum Zitat C.P. Yang, J.W. Ma and Z.H. Hu, Analysis and Design of Cross Wedge Rolling Hollow Axle Sleeve with Mandrel, J. Mater. Process. Technol., 2017, 239, p 346–358. CrossRef C.P. Yang, J.W. Ma and Z.H. Hu, Analysis and Design of Cross Wedge Rolling Hollow Axle Sleeve with Mandrel, J. Mater. Process. Technol., 2017, 239, p 346–358. CrossRef
5.
Zurück zum Zitat Z. Pater, FEM Analysis of Loads and Torque in a Skew Rolling Process for Producing Axisymmetric Parts, Arch. Metall. Mater., 2017, 62(1), p 85–90. CrossRef Z. Pater, FEM Analysis of Loads and Torque in a Skew Rolling Process for Producing Axisymmetric Parts, Arch. Metall. Mater., 2017, 62(1), p 85–90. CrossRef
6.
Zurück zum Zitat Z. Pater, J. Tomczak, K. Lis, T. Bulzak and X.D. Shu, Forming of Rail Car Axles in a CNC Skew Rolling Mill, Arch. Civ. Mech. Eng., 2020, 20, p 69–80. CrossRef Z. Pater, J. Tomczak, K. Lis, T. Bulzak and X.D. Shu, Forming of Rail Car Axles in a CNC Skew Rolling Mill, Arch. Civ. Mech. Eng., 2020, 20, p 69–80. CrossRef
7.
Zurück zum Zitat Z. Pater, J. Tomczak and T. Bulzak, Problems of Forming Stepped Axles and Shafts in a 3-Roller Skew Rolling Mill, J. Mater. Res. Technol., 2020, 9(5), p 10434–10446. CrossRef Z. Pater, J. Tomczak and T. Bulzak, Problems of Forming Stepped Axles and Shafts in a 3-Roller Skew Rolling Mill, J. Mater. Res. Technol., 2020, 9(5), p 10434–10446. CrossRef
8.
Zurück zum Zitat J.T. Wang, X.D. Shu, S. Zhang, S.X. Li, Z. Pater, Y.X. Xia and J. Bartnicki, Research on Microstructure Evolution of the Three-Roll Skew Rolling Hollow Axle, Int. J. Adv. Manuf. Technol., 2021, 118(3–4), p 837–847. J.T. Wang, X.D. Shu, S. Zhang, S.X. Li, Z. Pater, Y.X. Xia and J. Bartnicki, Research on Microstructure Evolution of the Three-Roll Skew Rolling Hollow Axle, Int. J. Adv. Manuf. Technol., 2021, 118(3–4), p 837–847.
9.
Zurück zum Zitat X.Q. Cao, B.Y. Wang, J. Zhou, J.X. Shen and L.F. Lin, Exploratory Experiment and Numerical Simulation Investigation on a Novel Flexible Skew Rolling of Hollow Shafts, Int. J. Adv. Manuf. Technol., 2021, 116(11–12), p 3391–3403. CrossRef X.Q. Cao, B.Y. Wang, J. Zhou, J.X. Shen and L.F. Lin, Exploratory Experiment and Numerical Simulation Investigation on a Novel Flexible Skew Rolling of Hollow Shafts, Int. J. Adv. Manuf. Technol., 2021, 116(11–12), p 3391–3403. CrossRef
10.
Zurück zum Zitat Y.X. Dong and Z.L. Gao, Summary of Fatigue Life Prediction Methods, Heavy Cast. Forg., 2006, 50(03), p 39–41. (In Chinese) Y.X. Dong and Z.L. Gao, Summary of Fatigue Life Prediction Methods, Heavy Cast. Forg., 2006, 50(03), p 39–41. (In Chinese)
11.
Zurück zum Zitat J.F. Peng, J.H. Liu, Z.B. Cai, M.X. Shen, C. Song and M.H. Zhu, Study on Bending Fretting Fatigue Damages of 7075 Aluminum Alloy, Tribol. Int., 2013, 59, p 38–46. CrossRef J.F. Peng, J.H. Liu, Z.B. Cai, M.X. Shen, C. Song and M.H. Zhu, Study on Bending Fretting Fatigue Damages of 7075 Aluminum Alloy, Tribol. Int., 2013, 59, p 38–46. CrossRef
12.
Zurück zum Zitat J.F. Peng, C. Song, M.X. Shen, J.F. Zheng, Z.R. Zhou and M.H. Zhu, An Experimental Study on Bending Fretting Fatigue Characteristics of 316L Austenitic Stainless Steel, Tribol. Int., 2011, 44(11), p 1417–1426. CrossRef J.F. Peng, C. Song, M.X. Shen, J.F. Zheng, Z.R. Zhou and M.H. Zhu, An Experimental Study on Bending Fretting Fatigue Characteristics of 316L Austenitic Stainless Steel, Tribol. Int., 2011, 44(11), p 1417–1426. CrossRef
13.
Zurück zum Zitat Y.B. Zhang, L.T. Lu, Y.B. Gong, J.W. Zhang and D.F. Zeng, Fretting Wear Induced Evolution of Surface Damage in Press-Fitted Shaft, Wear, 2017, 384, p 131–141. CrossRef Y.B. Zhang, L.T. Lu, Y.B. Gong, J.W. Zhang and D.F. Zeng, Fretting Wear Induced Evolution of Surface Damage in Press-Fitted Shaft, Wear, 2017, 384, p 131–141. CrossRef
14.
Zurück zum Zitat S.S.K.B. Singha, S. Abdullaha and N. Nikabdullahc, The Needs of Understanding Stochastic Fatigue Failure for the Automobile Crankshaft: A Review, Eng. Fail. Anal., 2017, 80, p 464–471. CrossRef S.S.K.B. Singha, S. Abdullaha and N. Nikabdullahc, The Needs of Understanding Stochastic Fatigue Failure for the Automobile Crankshaft: A Review, Eng. Fail. Anal., 2017, 80, p 464–471. CrossRef
15.
Zurück zum Zitat X.C. Zhu, Z.R. Dong, Y.C. Zhang and Z.K. Cheng, Fatigue Life Prediction of Machined Specimens with the Consideration of Surface Roughness, Materials, 2021, 14(18), p 349–358. CrossRef X.C. Zhu, Z.R. Dong, Y.C. Zhang and Z.K. Cheng, Fatigue Life Prediction of Machined Specimens with the Consideration of Surface Roughness, Materials, 2021, 14(18), p 349–358. CrossRef
16.
Zurück zum Zitat Z. Lang, D.F. Zeng, W.B. Jing, L.T. Lua, Y.B. Li and Y.B. Zhang, Effect of Plastic Deformation and Fretting Wear on the Fretting Fatigue of Scaled Railway Axles, Int. J. Fatigue, 2020, 132, p 254–267. Z. Lang, D.F. Zeng, W.B. Jing, L.T. Lua, Y.B. Li and Y.B. Zhang, Effect of Plastic Deformation and Fretting Wear on the Fretting Fatigue of Scaled Railway Axles, Int. J. Fatigue, 2020, 132, p 254–267.
17.
Zurück zum Zitat X. Yuan and S.M. Li, Research Status and Development of Forecast Method of Fatigue Life, AVI Manuf. Technol., 2005, 12, p 80–84. (In Chinese) X. Yuan and S.M. Li, Research Status and Development of Forecast Method of Fatigue Life, AVI Manuf. Technol., 2005, 12, p 80–84. (In Chinese)
18.
Zurück zum Zitat S.P. Zhu, H.Z. Huang, Y.F. Li, Y. Liu and Y.J. Yang, Probabilistic Modeling of Damage Accumulation for Time-Dependent Fatigue Reliability Analysis of Railway Axle Steels, P. I. Mech. Eng. F-J Rai., 2015, 229(1), p 23–33. S.P. Zhu, H.Z. Huang, Y.F. Li, Y. Liu and Y.J. Yang, Probabilistic Modeling of Damage Accumulation for Time-Dependent Fatigue Reliability Analysis of Railway Axle Steels, P. I. Mech. Eng. F-J Rai., 2015, 229(1), p 23–33.
19.
Zurück zum Zitat J. Luo, S.C. Wang, X.T. Liu and S.L. Geng, Fatigue Life Prediction of Train Wheel Shaft Based on Load Spectrum Characteristics, Adv. Mech. Eng., 2021, 13(2), p 678–689. CrossRef J. Luo, S.C. Wang, X.T. Liu and S.L. Geng, Fatigue Life Prediction of Train Wheel Shaft Based on Load Spectrum Characteristics, Adv. Mech. Eng., 2021, 13(2), p 678–689. CrossRef
20.
Zurück zum Zitat Y.B. Zhang, L.T. Lu, L. Zou, D.F. Zeng and J.W. Zhang, Finite Element Simulation of the Influence of Fretting Wear on Fretting Crack Initiation in Press-Fitted Shaft Under Rotating Bending, Wear, 2018, 400, p 177–183. CrossRef Y.B. Zhang, L.T. Lu, L. Zou, D.F. Zeng and J.W. Zhang, Finite Element Simulation of the Influence of Fretting Wear on Fretting Crack Initiation in Press-Fitted Shaft Under Rotating Bending, Wear, 2018, 400, p 177–183. CrossRef
21.
Zurück zum Zitat A. Pourheidar, L. Patriarca, S. Beretta and D. Regazzi, Investigation of Fatigue Crack Growth in Full-Scale Railway Axles Subjected to Service Load Spectra: Experiments and Predictive Models, Metals, 2021, 11(9), p 1123–1131. CrossRef A. Pourheidar, L. Patriarca, S. Beretta and D. Regazzi, Investigation of Fatigue Crack Growth in Full-Scale Railway Axles Subjected to Service Load Spectra: Experiments and Predictive Models, Metals, 2021, 11(9), p 1123–1131. CrossRef
22.
Zurück zum Zitat Y.L. Wang, X.S. Wang, S.C. Wu, H.H. Yang and Z.H. Zhang, High-Cycle Microscopic Severe Corrosion Fatigue Behavior and Life Prediction of 25crmo Steel Used in Railway Axles, Metals, 2017, 7(4), p 546–555. CrossRef Y.L. Wang, X.S. Wang, S.C. Wu, H.H. Yang and Z.H. Zhang, High-Cycle Microscopic Severe Corrosion Fatigue Behavior and Life Prediction of 25crmo Steel Used in Railway Axles, Metals, 2017, 7(4), p 546–555. CrossRef
23.
Zurück zum Zitat J.W. Zhang, L.T. Lu and K. Shiozawa, Effect of nitrocarburizing and post-oxidation on fatigue behavior of 35CrMo alloy steel in very high cycle fatigue regime, Int. J. Fatigue, 2011, 33(7), p 880–886. CrossRef J.W. Zhang, L.T. Lu and K. Shiozawa, Effect of nitrocarburizing and post-oxidation on fatigue behavior of 35CrMo alloy steel in very high cycle fatigue regime, Int. J. Fatigue, 2011, 33(7), p 880–886. CrossRef
24.
Zurück zum Zitat D. Tomazincic, B. Necemer and M. Vesenjak, Low-cycle fatigue life of thin-plate auxetic cellular structures made from aluminium alloy 7075–T651, Fatigue, Fract. Eng. Mater. Struct, 2019, 42(5), p 1022–1036. CrossRef D. Tomazincic, B. Necemer and M. Vesenjak, Low-cycle fatigue life of thin-plate auxetic cellular structures made from aluminium alloy 7075–T651, Fatigue, Fract. Eng. Mater. Struct, 2019, 42(5), p 1022–1036. CrossRef
25.
Zurück zum Zitat M. Luke, I. Varfolomeev and K. Lütkepoh, Fracture Mechanics Assessment of Railway Axles: Experimental Characterization and Computation, Eng. Fail. Anal., 2010, 17(3), p 617–623. CrossRef M. Luke, I. Varfolomeev and K. Lütkepoh, Fracture Mechanics Assessment of Railway Axles: Experimental Characterization and Computation, Eng. Fail. Anal., 2010, 17(3), p 617–623. CrossRef
26.
Zurück zum Zitat C.L. Yu, Z.Y. Huang, Z. Zhang, J.B. Shen, J. Wang and Z.P. Xu, Influence of Post-Processing on Very High Cycle Fatigue Resistance of Inconel 718 Obtained with Laser Powder Bed Fusion, Int. J. Fatigue, 2021, 153, p 106510. CrossRef C.L. Yu, Z.Y. Huang, Z. Zhang, J.B. Shen, J. Wang and Z.P. Xu, Influence of Post-Processing on Very High Cycle Fatigue Resistance of Inconel 718 Obtained with Laser Powder Bed Fusion, Int. J. Fatigue, 2021, 153, p 106510. CrossRef
27.
Zurück zum Zitat Y.S. Hong, C.Q. Sun and X.L. Liu, Review on the Mechanism and Models of Ultra High Cycle Fatigue of Alloy Materials, Adv. Mech., 2018, 48(00), p 1–65. Y.S. Hong, C.Q. Sun and X.L. Liu, Review on the Mechanism and Models of Ultra High Cycle Fatigue of Alloy Materials, Adv. Mech., 2018, 48(00), p 1–65.
28.
Zurück zum Zitat D. Nowell, D. Dini and D.A. Hills, Recent Developments in the Understanding of Fretting Fatigue, Eng. Fract. Mech, 2005, 73(2), p 207–222. CrossRef D. Nowell, D. Dini and D.A. Hills, Recent Developments in the Understanding of Fretting Fatigue, Eng. Fract. Mech, 2005, 73(2), p 207–222. CrossRef
29.
Zurück zum Zitat C. Zhao, J.F. Huang, J. Zhang, G.L. Xie, Y. Lian, D.C. Li, M.Y. Ma, Z.J. Zhang, W. Gao and C. Zhang, Low Cycle Fatigue Behavior of 4cr5mosiv1 Hot Work Die Steel at 700 °C, J. Eng. Sci, 2020, 42(5), p 602–611. C. Zhao, J.F. Huang, J. Zhang, G.L. Xie, Y. Lian, D.C. Li, M.Y. Ma, Z.J. Zhang, W. Gao and C. Zhang, Low Cycle Fatigue Behavior of 4cr5mosiv1 Hot Work Die Steel at 700 °C, J. Eng. Sci, 2020, 42(5), p 602–611.
30.
Zurück zum Zitat C.S. Pande and R. Goswami, Dislocation Emission and Crack Dislocation Interactions, Metals, 2020, 10(4), p 473–487. CrossRef C.S. Pande and R. Goswami, Dislocation Emission and Crack Dislocation Interactions, Metals, 2020, 10(4), p 473–487. CrossRef
Metadaten
Titel
Study on Fatigue Performance of Three-Roll Skew Rolling Hollow Axle
verfasst von
Jitai Wang
Xuedao Shu
Caoqi Ye
Song Zhang
Zixuan Li
Haijie Xu
Ying Wang
Yimin Deng
Shuxin Li
Publikationsdatum
03.05.2023
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 7/2024
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-023-08225-5

Weitere Artikel der Ausgabe 7/2024

Journal of Materials Engineering and Performance 7/2024 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.