Skip to main content
Erschienen in: The International Journal of Advanced Manufacturing Technology 5-6/2020

23.08.2020 | ORIGINAL ARTICLE

All position-dependent geometric error identification for rotary axes of five-axis machine tool using double ball bar

verfasst von: Qingzhao Li, Wei Wang, Jing Zhang, Hai Li

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 5-6/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The position-dependent geometric errors (PDGEs) of the rotary axes have a critical influence on the accuracy of the five-axis machine tool. It is necessary to measure, identify, and further compensate the PDGEs to improve the accuracy of the five-axis machine tool. The present study presents a method to identify the PDGEs of the rotary axes using the double ball bar (DBB). The presented method requires eight measurement patterns based on four different installation positions of the DBB. All 12 PDGEs of the rotary axes can be identified, especially the angular positioning error that cannot be identified in most of the other presented methods. Experimental verification is carried out, and the measurement uncertainty and the limitations of the presented method are analyzed. Compared with some other reported studies, the advantage of the presented method is that it can identify all PDGEs of the rotary axis and requires less measurement patterns.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat ISO 230-1 (2012) Test code for machine tools – part 1: geometric accuracy of machines operating under no-load or quasi-static conditions, ISO ISO 230-1 (2012) Test code for machine tools – part 1: geometric accuracy of machines operating under no-load or quasi-static conditions, ISO
2.
Zurück zum Zitat Zhang G, Ouyang R, Lu B, Hoeken R, Veale R, Donmz A (1988) A displacement method for machine geometry calibration. CIRP Ann 37(1):515–518CrossRef Zhang G, Ouyang R, Lu B, Hoeken R, Veale R, Donmz A (1988) A displacement method for machine geometry calibration. CIRP Ann 37(1):515–518CrossRef
3.
Zurück zum Zitat Chen G, Yuan J, Ni J (2001) A displacement measurement approach for machine geometric error assessment. Int J Mach Tools Manuf 41(1):149–161CrossRef Chen G, Yuan J, Ni J (2001) A displacement measurement approach for machine geometric error assessment. Int J Mach Tools Manuf 41(1):149–161CrossRef
4.
Zurück zum Zitat Wang SM, Ehmann KF (1999) Measurement methods for the position errors of a multi-axis machine. Part 2: applications and experimental results. Int J Mach Tools Manuf 39(9):1485–1505CrossRef Wang SM, Ehmann KF (1999) Measurement methods for the position errors of a multi-axis machine. Part 2: applications and experimental results. Int J Mach Tools Manuf 39(9):1485–1505CrossRef
5.
Zurück zum Zitat Li J, Xie F, Liu X, Li W, Zhu S (2016) Geometric error identification and compensation of linear axes based on a novel 13-line method. Int J Adv Manuf Technol 87(5-8):2269–2283CrossRef Li J, Xie F, Liu X, Li W, Zhu S (2016) Geometric error identification and compensation of linear axes based on a novel 13-line method. Int J Adv Manuf Technol 87(5-8):2269–2283CrossRef
6.
Zurück zum Zitat Ibaraki S, Hata T, Matsubara A (2009) A new formulation of laser step-diagonal measurement—two-dimensional case. Precis Eng 33(1):56–64CrossRef Ibaraki S, Hata T, Matsubara A (2009) A new formulation of laser step-diagonal measurement—two-dimensional case. Precis Eng 33(1):56–64CrossRef
7.
Zurück zum Zitat Chen Y, Lin W, Liu C (2017) Design and experimental verification of novel six-degree-of freedom geometric error measurement system for linear stage. Opt Lasers Eng 92:94–104CrossRef Chen Y, Lin W, Liu C (2017) Design and experimental verification of novel six-degree-of freedom geometric error measurement system for linear stage. Opt Lasers Eng 92:94–104CrossRef
8.
Zurück zum Zitat Hong C, Ibaraki S, Oyama C (2012) Graphical presentation of error motions of rotary axes on a five-axis machine tool by static R-test with separating the influence of squareness errors of linear axes. Int J Mach Tools Manuf 59:24–33CrossRef Hong C, Ibaraki S, Oyama C (2012) Graphical presentation of error motions of rotary axes on a five-axis machine tool by static R-test with separating the influence of squareness errors of linear axes. Int J Mach Tools Manuf 59:24–33CrossRef
9.
Zurück zum Zitat Zhong L, Bi Q, Huang N, Wang Y (2018) Dynamic accuracy evaluation for five-axis machine tools using S trajectory deviation based on R-test measurement. Int J Mach Tools Manuf 125:20–33CrossRef Zhong L, Bi Q, Huang N, Wang Y (2018) Dynamic accuracy evaluation for five-axis machine tools using S trajectory deviation based on R-test measurement. Int J Mach Tools Manuf 125:20–33CrossRef
10.
Zurück zum Zitat Ibaraki S, Iritani T, Matsushita T (2012) Calibration of location errors of rotary axes on five-axis machine tools by on-the-machine measurement using a touch-trigger probe. Int J Mach Tools Manuf 58:44–53CrossRef Ibaraki S, Iritani T, Matsushita T (2012) Calibration of location errors of rotary axes on five-axis machine tools by on-the-machine measurement using a touch-trigger probe. Int J Mach Tools Manuf 58:44–53CrossRef
11.
Zurück zum Zitat Holub M, Jankovych R, Andrs O, Kolibal Z (2018) Capability assessment of CNC machining centres as measuring devices. Measurement 118:52–60CrossRef Holub M, Jankovych R, Andrs O, Kolibal Z (2018) Capability assessment of CNC machining centres as measuring devices. Measurement 118:52–60CrossRef
12.
Zurück zum Zitat Pezeshki M, Arezoo B (2016) Kinematic errors identification of three-axis machine tools based on machined work pieces. Precis Eng 43:493–504CrossRef Pezeshki M, Arezoo B (2016) Kinematic errors identification of three-axis machine tools based on machined work pieces. Precis Eng 43:493–504CrossRef
13.
Zurück zum Zitat Ibaraki S, Ota Y (2014) A machining test to calibrate rotary axis error motions of five-axis machine tools and its application to thermal deformation test. Int J Mach Tools Manuf 86:81–88CrossRef Ibaraki S, Ota Y (2014) A machining test to calibrate rotary axis error motions of five-axis machine tools and its application to thermal deformation test. Int J Mach Tools Manuf 86:81–88CrossRef
14.
Zurück zum Zitat Usop Z, Sarhan AA, Mardi NA, Wahab MNA (2015) Measuring of positioning, circularity and static errors of a CNC Vertical Machining Centre for validating the machining accuracy. Measurement 61:39–50CrossRef Usop Z, Sarhan AA, Mardi NA, Wahab MNA (2015) Measuring of positioning, circularity and static errors of a CNC Vertical Machining Centre for validating the machining accuracy. Measurement 61:39–50CrossRef
15.
Zurück zum Zitat Lee KI, Yang SH (2013) Accuracy evaluation of machine tools by modeling spherical deviation based on double ball-bar measurements. Int J Mach Tools Manuf 75:46–54CrossRef Lee KI, Yang SH (2013) Accuracy evaluation of machine tools by modeling spherical deviation based on double ball-bar measurements. Int J Mach Tools Manuf 75:46–54CrossRef
16.
Zurück zum Zitat Lee DM, Zhu Z, Lee KI, Yang SH (2011) Identification and measurement of geometric errors for a five-axis machine tool with a tilting head using a double ball-bar. Int J Precis Eng Manuf 12:337–343CrossRef Lee DM, Zhu Z, Lee KI, Yang SH (2011) Identification and measurement of geometric errors for a five-axis machine tool with a tilting head using a double ball-bar. Int J Precis Eng Manuf 12:337–343CrossRef
17.
Zurück zum Zitat Zargarbashi SHH, Mayer JRR (2009) Single setup estimation of a five-axis machine tool eight link errors by programmed end point constraint and on the fly measurement with capball sensor. Int J Mach Tools Manuf 49:759–766CrossRef Zargarbashi SHH, Mayer JRR (2009) Single setup estimation of a five-axis machine tool eight link errors by programmed end point constraint and on the fly measurement with capball sensor. Int J Mach Tools Manuf 49:759–766CrossRef
18.
Zurück zum Zitat Jiang X, Wang L, Liu C (2019) Geometric accuracy evaluation during coordinated motion of rotary axes of a five-axis machine tool. Measurement 146:403–410CrossRef Jiang X, Wang L, Liu C (2019) Geometric accuracy evaluation during coordinated motion of rotary axes of a five-axis machine tool. Measurement 146:403–410CrossRef
19.
Zurück zum Zitat Tsutsumi M, Saito A (2003) Identification and compensation of systematic deviations particular to 5-axis machining centers. Int J Mach Tools Manuf 43:771–780CrossRef Tsutsumi M, Saito A (2003) Identification and compensation of systematic deviations particular to 5-axis machining centers. Int J Mach Tools Manuf 43:771–780CrossRef
20.
Zurück zum Zitat Tsutsumi M, Saito A (2004) Identification of angular and positional deviations inherent to 5-axis machining centers with a tilting-rotary table by simultaneous four-axis control movements. Int J Mach Tools Manuf 44:1333–1342CrossRef Tsutsumi M, Saito A (2004) Identification of angular and positional deviations inherent to 5-axis machining centers with a tilting-rotary table by simultaneous four-axis control movements. Int J Mach Tools Manuf 44:1333–1342CrossRef
21.
Zurück zum Zitat Uddin MS, Ibaraki S, Matsubara A, Matsushita T (2009) Prediction and compensation of machining geometric errors of five-axis machining centers with kinematic errors. Precis Eng 33:194–201CrossRef Uddin MS, Ibaraki S, Matsubara A, Matsushita T (2009) Prediction and compensation of machining geometric errors of five-axis machining centers with kinematic errors. Precis Eng 33:194–201CrossRef
22.
Zurück zum Zitat Lee KI, Yang SH (2013) Measurement and verification of position-independent geometric errors of a five-axis machine tool using a double ball-bar. Int J Mach Tools Manuf 70:45–52CrossRef Lee KI, Yang SH (2013) Measurement and verification of position-independent geometric errors of a five-axis machine tool using a double ball-bar. Int J Mach Tools Manuf 70:45–52CrossRef
23.
Zurück zum Zitat Xiang S, Yang J, Zhang Y (2014) Using a double ball bar to identify position-independent geometric errors on the rotary axes of five-axis machine tools. Int J Adv Manuf Technol 70(9-12):2071–2082CrossRef Xiang S, Yang J, Zhang Y (2014) Using a double ball bar to identify position-independent geometric errors on the rotary axes of five-axis machine tools. Int J Adv Manuf Technol 70(9-12):2071–2082CrossRef
24.
Zurück zum Zitat Jiang X, Cripps RJ (2015) A method of testing position independent geometric errors in rotary axes of a five-axis machine tool using a double ball bar. Int J Mach Tools Manuf 89:151–158CrossRef Jiang X, Cripps RJ (2015) A method of testing position independent geometric errors in rotary axes of a five-axis machine tool using a double ball bar. Int J Mach Tools Manuf 89:151–158CrossRef
25.
Zurück zum Zitat Jiang X, Cripps RJ (2016) Geometric characterisation and simulation of position independent geometric errors of five-axis machine tools using a double ball bar. Int J Adv Manuf Technol 83(9-12):1905–1915CrossRef Jiang X, Cripps RJ (2016) Geometric characterisation and simulation of position independent geometric errors of five-axis machine tools using a double ball bar. Int J Adv Manuf Technol 83(9-12):1905–1915CrossRef
26.
Zurück zum Zitat Qiao Y, Chen Y, Yang J, Chen B (2017) A five-axis geometric errors calibration model based on the common perpendicular line (CPL) transformation using the product of exponentials (POE) formula. Int J Mach Tools Manuf 118:49–60CrossRef Qiao Y, Chen Y, Yang J, Chen B (2017) A five-axis geometric errors calibration model based on the common perpendicular line (CPL) transformation using the product of exponentials (POE) formula. Int J Mach Tools Manuf 118:49–60CrossRef
27.
Zurück zum Zitat Yang J, Mayer JRR, Altintas Y (2015) A position independent geometric errors identification and correction method for five-axis serial machines based on screw theory. Int J Mach Tools Manuf 95:52–66CrossRef Yang J, Mayer JRR, Altintas Y (2015) A position independent geometric errors identification and correction method for five-axis serial machines based on screw theory. Int J Mach Tools Manuf 95:52–66CrossRef
28.
Zurück zum Zitat Wu H, Zheng H, Wang W, Xiang X, Rong M (2020) A method for tracing key geometric errors of vertical machining center based on global sensitivity analysis. Int J Adv Manuf Technol 106(9-10):3943–3956CrossRef Wu H, Zheng H, Wang W, Xiang X, Rong M (2020) A method for tracing key geometric errors of vertical machining center based on global sensitivity analysis. Int J Adv Manuf Technol 106(9-10):3943–3956CrossRef
29.
Zurück zum Zitat Zargarbashi SHH, Mayer JRR (2006) Assessment of machine tool trunnion axis motion error, using magnetic double ball bar. Int J Mach Tools Manuf 46:1823–1834CrossRef Zargarbashi SHH, Mayer JRR (2006) Assessment of machine tool trunnion axis motion error, using magnetic double ball bar. Int J Mach Tools Manuf 46:1823–1834CrossRef
30.
Zurück zum Zitat Xiang S, Yang J (2014) Using a double ball bar to measure 10 position-dependent geometric errors for rotary axes on five-axis machine tools. Int J Adv Manuf Technol 75(1-4):559–572CrossRef Xiang S, Yang J (2014) Using a double ball bar to measure 10 position-dependent geometric errors for rotary axes on five-axis machine tools. Int J Adv Manuf Technol 75(1-4):559–572CrossRef
31.
Zurück zum Zitat Peng W, Xia H, Chen X, Lin Z, Wang Z, Li H (2018) Position-dependent geometric errors measurement and identification for rotary axis of multi-axis machine tools based on optimization method using double ball bar. Int J Adv Manuf Technol 99(9-12):2295–2307CrossRef Peng W, Xia H, Chen X, Lin Z, Wang Z, Li H (2018) Position-dependent geometric errors measurement and identification for rotary axis of multi-axis machine tools based on optimization method using double ball bar. Int J Adv Manuf Technol 99(9-12):2295–2307CrossRef
32.
Zurück zum Zitat Ding S, Wu W, Huang X, Song A, Zhang Y (2019) Single-axis driven measurement method to identify position-dependent geometric errors of a rotary table using double ball bar. Int J Adv Manuf Technol 101(5-8):1715–1724CrossRef Ding S, Wu W, Huang X, Song A, Zhang Y (2019) Single-axis driven measurement method to identify position-dependent geometric errors of a rotary table using double ball bar. Int J Adv Manuf Technol 101(5-8):1715–1724CrossRef
33.
Zurück zum Zitat ISO 230-7 (2015) Test code for machine tools-part 7: geometric accuracy of axes of rotation, ISO ISO 230-7 (2015) Test code for machine tools-part 7: geometric accuracy of axes of rotation, ISO
34.
Zurück zum Zitat Xiang S, Altintas Y (2016) Modeling and compensation of volumetric errors for five-axis machine tools. Int J Mach Tools Manuf 101:65–78CrossRef Xiang S, Altintas Y (2016) Modeling and compensation of volumetric errors for five-axis machine tools. Int J Mach Tools Manuf 101:65–78CrossRef
35.
Zurück zum Zitat Wu C, Fan J, Wang Q, Pan R, Tang Y, Li Z (2018) Prediction and compensation of geometric error for translational axes in multi-axis machine tools. Int J Adv Manuf Technol 95(9-12):3413–3435CrossRef Wu C, Fan J, Wang Q, Pan R, Tang Y, Li Z (2018) Prediction and compensation of geometric error for translational axes in multi-axis machine tools. Int J Adv Manuf Technol 95(9-12):3413–3435CrossRef
36.
Zurück zum Zitat Creamer J, Sammons PM, Bristow DA, Landers RG, Freeman PL, Easley SJ (2017) Table-based volumetric error compensation of large five-axis machine tools. J Manuf Sci Eng 139:021011CrossRef Creamer J, Sammons PM, Bristow DA, Landers RG, Freeman PL, Easley SJ (2017) Table-based volumetric error compensation of large five-axis machine tools. J Manuf Sci Eng 139:021011CrossRef
37.
Zurück zum Zitat Creamer J, Bristow DA, Landers RG (2017) Selection of limited and constrained compensation tables for five-axis machine tools. Int J Adv Manuf Technol 92:1315–1327CrossRef Creamer J, Bristow DA, Landers RG (2017) Selection of limited and constrained compensation tables for five-axis machine tools. Int J Adv Manuf Technol 92:1315–1327CrossRef
Metadaten
Titel
All position-dependent geometric error identification for rotary axes of five-axis machine tool using double ball bar
verfasst von
Qingzhao Li
Wei Wang
Jing Zhang
Hai Li
Publikationsdatum
23.08.2020
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 5-6/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-020-05962-y

Weitere Artikel der Ausgabe 5-6/2020

The International Journal of Advanced Manufacturing Technology 5-6/2020 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.