nach oben

Journal of Materials Engineering and Performance

Erschienen in:

15.07.2021

Enhanced Mechanical, Electrochemical, and Passive Performance of Laser-Clad NiCrAl Coating by Laser Remelting

verfasst von: Chen Haixiang, Wang Kun

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 11/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

In this study, ternary NiCrAl coatings were fabricated on Q235 steel using the laser cladding (LC) and laser remelting (LR), respectively. The emphasis was to comparatively investigate the LR post-processing on mechanical, electrochemical, and passive performance of clad coating in salt, acidic, and alkaline solutions, which provided effective experimental data for the surface modification of Q235 steel. The results show that the porosity, oxide inclusions, and residual stress of NiCrAl coating are significantly reduced by LR and the grain size is refined, which accounts for its higher electrochemical corrosion resistance and better passivation property. Moreover, the smallest C_dl of 2.296 μF, lowest corrosion rate of 0.013 mm/year, and highest corrosion inhibition efficiency (η) of 96.93% are obtained for the laser-remelted NiCrAl coating in 3.5 wt.% NaCl solution, which is promising to effectively extend the service life of ships, bridges, and concrete structures in marine environment.

Vorheriger Artikel Experimental Investigation on Microstructure and Mechanical Properties of Laser-Welded Nb-1% Zr-0.1% C Alloy

Nächster Artikel Effect of Mo Content on the Thermal Conductivity and Corrosion Resistance of Die Steel

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

S. Cui, H.M. Zhai, W.S. Li, X.J. Fan, X.Q. Li, W.C. Ning, and D.S. Xiong, Microstructure and Corrosion Resistance of Fe-Based Amorphous Coating Prepared by Detonation Spray, Surf. Coat. Technol., 2020, 399, p 126096CrossRef

G.Y. Jiang, Y.P. Liu, J.L. Xie, and W.C. Wang, Mechanical and Corrosion Resistance of Laser Cladding Ni-Based Alloy of Steel Plate under Variable Defocusing, Optik, 2020, 224, p 165464CrossRef

Y.Z. Li and Y. Shi, Microhardness, Wear Resistance, and Corrosion Resistance of Al_xCrFeCoNiCu High-Entropy Alloy Coatings on Aluminum by Laser Cladding, Opt. Laser Technol., 2021, 134, p 106632CrossRef

Q. Wang, F.Q. Chen, L. Zhang, J.D. Li, and J.W. Zhang, Microstructure Evolution and High Temperature Corrosion Behavior of FeCrBSi Coatings Prepared by Laser Cladding, Ceram. Int., 2020, 46(11), p 17233–17242CrossRef

B. Xin, X.X. Zhou, G. Cheng, J. Yao, and Y.D. Gong, Microstructure and Mechanical Properties of Thin-Wall Structure by Hybrid Laser Metal Deposition and Laser Remelting Process, Opt. Laser Technol., 2020, 127, p 106087CrossRef

Y.J. Li, S.Y. Dong, S.X. Yan, X.T. Liu, E.Z. Li, P. He, and B.S. Xu, Elimination of Voids by Laser Remelting during Laser Cladding Ni Based Alloy on Gray Cast Iron, Opt. Laser Technol., 2019, 112, p 30–38CrossRef

V. Ocelík, U. Oliveira, M. Boer, and J.T.M. Hosson, Thick Co-based Coating on Cast Iron by Side Laser Cladding: Analysis of Processing Conditions and Coating Properties, Surf. Coat. Technol., 2007, 201(12), p 5875–5883CrossRef

X. Tong, H. Zhou, L.Q. Ren, Z.H. Zhang, R.D. Cui, and W. Zhang, Thermal Fatigue Characteristics of Gray Cast Iron with Non-smooth Surface Treated by Laser Alloying of Cr Powder, Surf. Coat. Technol., 2008, 202(12), p 2527–2534CrossRef

Y.G. Zhang, X.F. Gao, X.B. Liang, K. Chong, D.T. Wu, and Y. Zou, Effect of Laser Remelting on the Microstructure and Corrosion Property of the Arc-Sprayed AlFeNbNi Coatings, Surf. Coat. Technol., 2020, 398, p 126099CrossRef

10.

P. Yi, J. Mostaghimi, L. Pershin, P.Y. Xu, X.H. Zhan, D.L. Jia, H. Yi, and Y.C. Liu, Effects of Laser Surface Remelting on the Molten Salt Corrosion Resistance of Yttria-Stabilized Zirconia Coatings, Ceram. Int., 2018, 44(18), p 22645–22655CrossRef

11.

Y. Wang, D.H. Lu, G.L. Wu, K.Y. Chen, H. Wu, Q.L. Zhang, and J.H. Yao, Effect of Laser Surface Remelting Pretreatment with Different Energy Density on MAO Bioceramic Coating, Surf. Coat. Technol., 2020, 393, p 125815CrossRef

12.

B.Y. Han, S.Y. Bei, G.F. Han, W.B. Du, S. Zhu, X. Yan, W.X. Hang, F.F. Cui, W. Du, W.W. Xu, and J.H. Qiu, Surface Characteristics of Ni-Fe-Cr-Nb-Al-Ti Coatings by Supersonic Particle Deposition and Laser Remelting on AlSi12Cu Alloy, Opt. Laser Technol., 2020, 132, p 106467CrossRef

13.

Q.Y. Wang, R. Pei, S. Liu, S.L. Wang, L.J. Dong, L.J. Zhou, Y.C. Xi, and S.L. Bai, Microstructure and Corrosion Behavior of Different CladZones in Multi-track Ni-Based Laser-Clad Coating, Surf. Coat. Technol., 2020, 402, p 126310CrossRef

14.

W.Y. Yuan, R.F. Li, Z.H. Chen, J.Y. Gu, and Y.T. Tian, A Comparative Study on Microstructure and Properties of Traditional Laser Cladding and High-Speed Laser Cladding of Ni45 Alloy Coatings, Surf. Coat. Technol., 2021, 405, p 126582CrossRef

15.

Z. Razaghi, M. Rezaei, and S.H. Tabaian, Electrochemical Noise and Impedance Study on the Corrosion of Electroplated Ni-Cr Coatings in HBF4 Aqueous Solution, J. Electroanal. Chem., 2020, 859, p 113838CrossRef

16.

N. Bala, H. Singh, and S. Prakas, Accelerated Hot Corrosion Studies of Cold Spray Ni–50Cr Coating on Boiler Steels, Mater. Des., 2010, 31(1), p 244–253CrossRef

17.

R.D. Tang, G.R. Joshi, H. Zhao, S.P. Venkateswaran, P.J. Withers, and P. Xiao, The Influence of Electrodeposited Ni-Co Alloy Coating Microstructure on CO₂ Corrosion Resistance on X65 Steel, Corros. Sci., 2020, 167, p 108485CrossRef

18.

S. Ghanbari and F. Mahboubi, Corrosion Resistance of Electrodeposited Ni–Al Composite Coatings on the Aluminum Substrate, Mater. Des., 2011, 32(4), p 1859–1864CrossRef

19.

X.C. Zhang, C.J. Liu, F.Z. Xuan, Z.D. Wang, and S.T. Tu, Effect of NiCr and NiCrAl Coatings on the Creep Resistance of a Ni Alloy, Mater. Sci. Eng. A, 2011, 528(6), p 2282–2287CrossRef

20.

J.K. Nie, Y.X. Li, S.Y. Liu, H.J. Zhang, R.B. Duan, S.Z. Wei, J. Cai, and Q.F. Guan, Evolution of Microstructure of Al Particle-Reinforced NiCoCrAlY Coatings Fabricated on 304 Stainless Steel Using Laser Cladding, Mater. Res. Lett., 2021, 289, p 129431CrossRef

21.

L. Yang, X.D. Wu, and D. Weng, Study of Oxidation-Resistant NiCrAl–Al Coatings Co-deposited by Electrophoresis on Nickel Foams, Scr. Mater., 2006, 55(1), p 107–110CrossRef

22.

X.D. Wu, D. Weng, Z. Chen, and L.H. Xu, Effects of Plasma-Sprayed NiCrAl/ZrO₂ Intermediate on the Combination Ability of Coatings, Surf. Coat. Technol., 2001, 140(3), p 231–237CrossRef

23.

C.L. Zang, T. Zhou, H. Zhou, Y.H. Yuan, P. Zhang, C. Meng, and Z.H. Zhang, Effects of Substrate Microstructure on Biomimetic Unit Properties and Wear Resistance of H13 Steel Processed by Laser Remelting, Opt. Laser Technol., 2018, 106, p 299–310CrossRef

24.

M. Tabish, M.U. Malik, M.A. Khan, G. Yasin, H.M. Asif, M.J. Anjum, W.Q. Khan, S. Ibraheem, T.A. Nguyen, Y. Slimani, and M.T. Nazir, Construction of NiCo/Graphene Nanocomposite Coating with Bulges-Like Morphology for Enhanced Mechanical Properties and Corrosion Resistance Performance, J. Alloys Compd., 2021, 867, p 159138CrossRef

25.

A. Góral and S.J. Skrzypek, The Influence of Alumina Nanoparticles on Lattice Defects, Crystallographic Texture and Residual Stresses in Electrodeposited Ni/Al₂O₃ Composite Coatings, Appl. Surf. Sci., 2018, 456, p 147–155CrossRef

26.

B.Q. Jin, N.N. Zhang, S. Guan, Y. Zhang, and D.Y. Li, Microstructure and Properties of Laser Re-melting FeCoCrNiAl_0.5Si_x High-Entropy Alloy Coatings, Surf. Coat. Technol., 2018, 349, p 867–873CrossRef

27.

S.B. Zhao, L.J. Yang, Y.M. Huang, and S. Xu, A Novel Method to Fabricate Ni/WC Composite Coatings by Laser Wire Deposition: Processing Characteristics, Microstructural Evolution and Mechanical Properties under Different Wire Transfer Modes, Addit. Manuf., 2021, 38, p 101738

28.

H.M. Zhang, D.D. Gu, L.X. Xi, H. Zhang, M.J. Xia, and C.L. Ma, Anisotropic Corrosion Resistance of TiC Reinforced Ni-Based Composites Fabricated by Selective Laser Melting, J. Mater. Sci. Technol., 2019, 35(6), p 1128–1136CrossRef

29.

X.L. Song, J.B. Lei, J.C. Xie, and Y. Fang, Microstructure and Electrochemical Corrosion Properties of Nickel-Plated Carbon Nanotubes Composite Inconel718 Alloy Coatings by Laser Melting Deposition, Opt. Laser Technol., 2019, 119, p 105593CrossRef

30.

R.Y. Zhang, G. Cui, X.Y. Su, X. Yu, and Z.L. Li, A Novel Functionally Graded Ni-Graphene Coating and Its Corrosion Resistance, J. Alloys Compd., 2020, 829, p 154495CrossRef

31.

P.F. Jiang, C.H. Zhang, S. Zhang, J.B. Zhang, J. Chen, and Y. Liu, Microstructure Evolution, Wear Behavior, and Corrosion Performance of Alloy Steel Gradient Material Fabricated by Direct Laser Deposition, J. Mater. Sci. Technol., 2020, 9(5), p 11702–11716

32.

Y.Q. Yang, Z.X. Wen, Y.C. Zhao, J.P. Wang, Z.W. Li, and Z.F. Yue, Effect of Crystallographic Orientation on the Corrosion Resistance of Ni-Based Single Crystal Superalloys, Corros. Sci., 2020, 170, p 108643CrossRef

33.

H.X. Chen and D.J. Kong, Comparison on Electrochemical Corrosion Performances of Arc and Laser Thermal Sprayed Al–Ti–Ni Coatings in Marine Environment, Mater. Chem. Phys., 2020, 251, p 123200CrossRef

34.

S. Fajardo, D.M. Bastidas, M. Criado, and J.M. Bastidas, Electrochemical Study on the Corrosion Behaviour of a New Low-Nickel Stainless Steel in Carbonated Alkaline Solution in the Presence of Chlorides, Electrochim. Acta, 2014, 129, p 160–170CrossRef

35.

M. Atapour, X.Y. Wang, K. Färnlund, I.O. Wallinder, and Y. Hedberg, Corrosion and Metal Release Investigations of Selective Laser Melted 316L Stainless Steel in a Synthetic Physiological Fluid Containing Proteins and in Diluted Hydrochloric Acid, Electrochim. Acta, 2020, 354, p 136748CrossRef

36.

Z.J. Zhang, T.C. Yuan, and R.D. Li, Corrosion Performance of Selective Laser-Melted Equimolar CrCoNi Medium-Entropy Alloy vs Its Cast Counterpart in 3.5 wt% NaCl, J. Alloys Compd., 2020, 864, p 158105CrossRef

37.

Y. Lu, Y.C. Guan, Y. Li, L.J. Yang, M.L. Wang, and Y. Wang, Nanosecond Laser Fabrication of Superhydrophobic Surface on 316L Stainless Steel and Corrosion Protection Application, Colloid Surf. A, 2020, 604, p 125259CrossRef

38.

D.N. Travessa, G.V.B. Guedes, A.C. Oliveira, K.R. Cardoso, V. Roche, and J.A.M. Jorge, The Effect of Surface Laser Texturing on the Corrosion Performance of the Biocompatible β-Ti12Mo6Zr2Fe Alloy, Surf. Coat. Technol., 2021, 405, p 126628CrossRef

39.

J.Q. Zhang, J.B. Lei, Z.J. Gu, F.L. Tantai, H.F. Tian, J.J. Han, and Y. Fang, Effect of WC-12Co Content on Wear and Electrochemical Corrosion Properties of Ni-Cu/WC-12Co Composite Coatings Deposited by Laser Cladding, Surf. Coat. Technol., 2020, 393, p 125807CrossRef

40.

V.I. Chukwuike, O.G. Echem, S. Prabhakaran, S. Anand Kumar, and R.C. Barik, Laser Shock Peening (LSP): Electrochemical and Hydrodynamic Investigation of Corrosion Protection Pre-treatment for A Copper Surface in 3.5% NaCl Medium, Corros. Sci., 2021, 179, p 109156CrossRef

41.

S. Mosayebi, M. Rezaei, and Z. Mahidashti, Comparing Corrosion Behavior of Ni and Ni-Mo Electroplated Coatings in Chloride Mediums, Colloid Surf. A, 2020, 594, p 124654CrossRef

42.

C. Sun, J.K. Li, V. Fattahpour, M. Roostaei, M. Mahmoudi, H.B. Zeng, and J.L. Lu, Insights into the Erosion-Enhanced Corrosion on Electroless Ni–P coating from Single Particle Impingement, Corros. Sci., 2020, 166, p 108422CrossRef

43.

Y. Wang, J.S. Jin, M. Zhang, X.Y. Wang, P. Gong, J.C. Zhang, and J.C. Liu, Effect of the Grain Size on the Corrosion Behavior of CoCrFeMnNi HEAs in a 0.5 M H₂SO₄ Solution, J. Alloys Compd., 2021, 858, p 157712CrossRef

44.

L.W. Hu, X. Liu, T.X. Chen, G.M. Le, J.F. Li, F.S. Qu, Y.Z. Zhou, L. Qi, and D. Wang, Characterization of Laser Cladded Zr–Cu–Ni–Al in-situ Metallic Glass Matrix Composite Coatings with Enhanced Corrosion-Resistance, Vacuum, 2021, 185, p 109996CrossRef

45.

L.X. Tian, R.X. Zheng, C.Q. Yuan, G. Yang, C. Shi, B.Y. Zhang, and Z. Zhang, Effect of Grain Size on the Corrosion Behavior of Fully Recrystallized Ultra-fine Grained 316L Stainless Steel Fabricated by High-Energy Ball Milling and Hot Isostatic Pressing Sintering, Mater. Charact., 2021, 174, p 110995CrossRef

46.

Z. Sun, D.H. Zhang, B.X. Yan, and D.J. Kong, Effects of Laser Remelting on Microstructures and Immersion Corrosion Performance of Arc Sprayed Al coating in 3.5% NaCl Solution, Opt. Laser Technol., 2018, 99, p 282–290CrossRef

47.

E.M. Saeed, N.M. Dawood, and S.F. Hasan, Improvement Corrosion Resistance of Ni-Ti Alloy by TiO₂ Coating and Hydroxyaptite/TiO₂ Composite Coating Using Micro Arc Oxidation Process, Mater. Today Proc., 2021, 42(5), p 2789–2796CrossRef

Titel: Enhanced Mechanical, Electrochemical, and Passive Performance of Laser-Clad NiCrAl Coating by Laser Remelting
verfasst von: Chen Haixiang
Wang Kun
Publikationsdatum: 15.07.2021
Verlag: Springer US
Erschienen in: Journal of Materials Engineering and Performance / Ausgabe 11/2021
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-021-06027-1

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 11/2021

Modeling and Analysis of Variable Parameters for Compound Hole Expansion of Fit Bushing

Cycleability of Tetraethylene Glycol Dimethyl Ether-LiPF6/Polyvinylidene Fluoride Hybrid Electrolytes Reinforced with SiO2 Nanoparticles in Li-O2 Batteries

Effect of Particle Size and Morphology on Critical Velocity and Deformation Behavior in Cold Spraying

Physico-Chemical Behavior and Thermo-Optical and Mechanical Properties of Glassy Carbon Up to 2100 K Under Low-Energy Proton and Vacuum Ultraviolet Irradiations

Characterization and Tribological Properties of W-Ti-N/Al-Si Multilayer Surface Coating for Iron Alloy Pistons

Electrochemical Behavior of Aluminum-Molybdenum Surface Composites Developed by Friction Stir Processing

Premium Partner

Marktübersichten