nach oben

Journal of Materials Engineering and Performance

Erschienen in:

26.11.2018

Experimental Investigations to Study the Effects of Microwave Treatment Strategy on Tool Performance in Turning Operation

verfasst von: Durwesh Jhodkar, M. Amarnath, H. Chelladurai, J. Ramkumar

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 12/2018

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

In the present study, microwave treatment has been used to enhance the tribological properties of single-point tungsten carbide (WC) cutting tool inserts such as wear resistance and hardness. The tool hardness and cutting parameters were considered to evaluate the performance of microwave-treated WC inserts in turning operation. The optimum cutting parameters were identified using response surface method (RSM)-based desirability approach. The relationship between cutting parameters and output responses, viz. flank wear, cutting force and surface roughness, was developed using the RSM. The investigations revealed that the increase in tool hardness due to complex carbide formation results in a significant reduction in tool wear, cutting forces and improvement in the surface finish of workpiece. Further, the statistical models results were validated with the experimental results. Metallurgical properties of treated and untreated tool inserts were analyzed using scanning electron microscope, x-ray diffraction method and Vickers microhardness tests. The results highlighted the importance of microwave treatment in enhancing the machining performance in turning operation.

Vorheriger Artikel Protective Properties of Aluminum Nitride Coatings by DC-PVD Sputtering on Cu-10Al-13Mn Shape Memory Alloy

Nächster Artikel Welding Heat Input Influence on UNS S82441 Lean Duplex Stainless Steel Corrosion Resistance Assessed by Scanning Vibrating Electrode Technique (SVET)

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

A. Mondal, D. Agrawal, and A. Upadhyaya, Microwave Sintering of Refractory Metals/Alloys : W, Mo, Re, W-Cu, W-Ni-Cu and W-Ni-Fe Alloys, J. Microw. Power Electromagn. Energy, 2010, 44(1), p 28–44CrossRef

C.M. Fernandes and A.M.R. Senos, Cemented Carbide Phase Diagrams: A Review, Int. J. Refract. Met. Hard Mater., 2011, 29(4), p 405–418. https://doi.org/10.1016/j.ijrmhm.2011.02.004 CrossRef

J. Ramkumar, S.K. Malhotra, and R. Krishnamurthy, Effect of Microwave Treatment on WC Inserts for Drilling of GFRP Composites, Mach. Sci. Technol., 2005, 9(2), p 263–269. https://doi.org/10.1081/MST-200059197 CrossRef

J. Ramkumar, S. Aravindan, S.K. Malhotra, and R. Krishnamurthy, Enhancing the Metallurgical Properties of WC Insert (K-20) Cutting Tool through Microwave Treatment, Mater. Lett., 2002, 53(3), p 200–204CrossRef

Y.S. Varadarajan, L. Vijayaraghavan, R. Krishnamurthy, and V.V. Bhanuprasad, Performance Enhancement through Microwave Irradiation of K20 Carbide Tool Machining Al/SiC Metal Matrix Composite, J. Mater. Process. Technol., 2006, 173(2), p 185–193CrossRef

J.P. Cheng, Study on Microwave Sintering Technique of Ceramics Materials, PhD Thesis, China Wuhan University of Technology, Wuhan, China, 1991.

K. Rajkumar, P. Rajan, and J.M.A. Charles, Microwave Heat Treatment on Aluminium 6061 Alloy-Boron Carbide Composites, Procedia Eng., 2014, 86, p 34–41. https://doi.org/10.1016/j.proeng.2014.11.008 CrossRef

D. Loganathan, A. Gnanavelbabu, K. Rajkumar, and R. Ramadoss, Effect of Microwave Heat Treatment on Mechanical Properties of AA6061 Sheet Metal, Procedia Eng., 2014, 97, p 1692–1697. https://doi.org/10.1016/j.proeng.2014.12.320 CrossRef

K. Rajkumar, S. Aravindan, and M.S. Kulkarni, Wear and Life Characteristics of Microwave-Sintered Copper-Graphite Composite, J. Mater. Eng. Perform., 2012, 21(11), p 2389–2397CrossRef

10.

K. Rajkumar and S. Aravindan, Tribological Performance of Microwave-Heat-Treated Copper-Graphite Composites, Tribol. Lett., 2010, 37(2), p 131–139CrossRef

11.

S. Zafar and A.K. Sharma, Microstructure and Mechanical Properties of Microwave Post-processed Ni Coating, J. Mater. Eng. Perform., 2017, 26(3), p 1382–1390CrossRef

12.

R. Bao, J.H. Yi, Y.D. Peng, and H.Z. Zhang, Effects of Microwave Sintering Temperature and Soaking Time on Microstructure of WC-8Co, Trans. Nonferrous Met. Soc. China, 2013, 23(2), p 372–376. https://doi.org/10.1016/S1003-6326(13)62472-3 CrossRef

13.

S. Singh, D. Gupta, and V. Jain, Processing of Ni-WC-8Co MMC Casting through Microwave Melting, Mater. Manuf. Process., 2017, 6914, p 1–9

14.

B. Yahaya, S. Izman, M.H. Idris, and M.S. Dambatta, Effects of Activated Charcoal on Dewaxing Time in Microwave Hybrid Heating, Procedia CIRP, 2015, 26, p 467–472. https://doi.org/10.1016/j.procir.2014.07.039 CrossRef

15.

J.A. Menéndez, A. Arenillas, B. Fidalgo, Y. Fernández, L. Zubizarreta, E.G. Calvo, and J.M. Bermúdez, Microwave Heating Processes Involving Carbon Materials, Fuel Process. Technol., 2010, 91(1), p 1–8. https://doi.org/10.1016/j.fuproc.2009.08.021 CrossRef

16.

E.T. Thostenson and T.-W. Chou, Microwave Processing: Fundamentals and Applications, Compos. Part A Appl. Sci. Manuf., 1999, 30(9), p 1055–1071. https://doi.org/10.1016/S1359-835X(99)00020-2 CrossRef

17.

A. Bansal, A.K. Sharma, and P. Kumar, Galvanic Corrosion Behavior of Microwave Welded and Post-Weld Heat-Treated Inconel-718 Joints, J. Mater. Eng. Perform., 2017, 26(5), p 2322–2330CrossRef

18.

D. Gupta and A.K. Sharma, Microstructural Characterization of Cermet Cladding Developed Through Microwave Irradiation, J. Mater. Eng. Perform., 2012, 21(10), p 2165–2172CrossRef

19.

B. Warren, M.H. Awida, and A.E. Fathy, Microwave Heating of Metals, IET Microw. Antennas Propag., 2012, 6(2), p 196. https://doi.org/10.1049/iet-map.2010.0494 CrossRef

20.

K. Mallika and R. Komanduri, Diamond Coatings on Cemented Tungsten Carbide Tools by Low-Pressure Microwave CVD, Wear, 1999, 224(2), p 245–266CrossRef

21.

E. Breval, J.P. Cheng, D.K. Agrawal, P. Gigl, M. Dennis, R. Roy, and A.J. Papworth, Comparison between Microwave and Conventional Sintering of WC/Co Composites, Mater. Sci. Eng. A, 2005, 391(1–2), p 285–295CrossRef

22.

D.E. Clark, D.C. Folz, and J.K. West, Processing Materials with Microwave Energy, Mater. Sci. Eng. A, 2000, 287(2), p 153–158. https://doi.org/10.1016/S0921-5093(00)00768-1 CrossRef

23.

S. Chandrasekaran, T. Basak, and R. Srinivasan, Microwave Heating Characteristics of Graphite Based Powder Mixtures, Int. Commun. Heat Mass Transf., 2013, 48, p 22–27. https://doi.org/10.1016/j.icheatmasstransfer.2013.09.008 CrossRef

24.

S. Das, A.K. Mukhopadhyay, S. Datta, and D. Basu, Prospects of Microwave Processing: An Overview, Bull. Mater. Sci., 2009, 32(1), p 1–13CrossRef

25.

V.K.K. Saxena, U. Chandra, and U. Chandr, Microwave Synthesis: A Physical Concept, Microw. Heat., 2011, https://doi.org/10.5772/22888 CrossRef

26.

H.J. Kitchen, S.R. Vallance, J.L. Kennedy, N. Tapia-Ruiz, L. Carassiti, A. Harrison, A.G. Whittaker, T.D. Drysdale, S.W. Kingman, and D.H. Gregory, Modern Microwave Methods in Solid-State Inorganic Materials Chemistry: From Fundamentals to Manufacturing, Chem. Rev., 2014, 114(2), p 1170–1206CrossRef

27.

T. Santos, M.A. Valente, J. Monteiro, J. Sousa, and L.C. Costa, Electromagnetic and Thermal History During Microwave Heating, Appl. Therm. Eng., 2011, 31(16), p 3255–3261. https://doi.org/10.1016/j.applthermaleng.2011.06.006 CrossRef

28.

G.E. Box and J.S. Hunter, Multi Factor Experimental Design for Exploring Response Surfaces, Annu. Math. Stat., 1957, 28(1), p 195–241CrossRef

29.

A.K. Choudhary, H. Chelladurai, and C. Kannan, Optimization of Combustion Performance of Bioethanol (Water Hyacinth) Diesel Blends on Diesel Engine Using Response Surface Methodology, Arab. J. Sci. Eng., 2015, 40(12), p 3675–3676CrossRef

30.

S. Chinchanikar and S.K. Choudhury, Effect of Work Material Hardness and Cutting Parameters on Performance of Coated Carbide Tool When Turning Hardened Steel: An Optimization Approach, Meas. J. Int. Meas. Confed., 2013, 46(4), p 1572–1584. https://doi.org/10.1016/j.measurement.2012.11.032 CrossRef

31.

P.K. Katiyar, P.K. Singh, R. Singh, and A. Lava Kumar, Modes of Failure of Cemented Tungsten Carbide Tool Bits (WC/Co): A Study of Wear Parts, Int. J. Refract. Met. Hard Mater., 2016, 54, p 27–38. https://doi.org/10.1016/j.ijrmhm.2015.06.018 CrossRef

32.

J.M. Marshall and M. Giraudel, The Role of Tungsten in the Co Binder: Effects on WC Grain Size and Hcp-Fcc Co in the Binder Phase, Int. J. Refract. Met. Hard Mater., 2015, 49(1), p 57–66. https://doi.org/10.1016/j.ijrmhm.2014.09.028 CrossRef

33.

W.D. Sproul and M.H. Richman, Some Aspects of a Sputtered Interfacial Eta-Carbide Layer and Its Effect on a Cemented Carbide, Met. Technol., 1976, 3, p 489–493CrossRef

34.

G. Derringer and R. Suich, Simultaneous Optimization of Several Response Variables, J. Qual. Technol., 1980, 12(4), p 214–219CrossRef

Titel: Experimental Investigations to Study the Effects of Microwave Treatment Strategy on Tool Performance in Turning Operation
verfasst von: Durwesh Jhodkar
M. Amarnath
H. Chelladurai
J. Ramkumar
Publikationsdatum: 26.11.2018
Verlag: Springer US
Erschienen in: Journal of Materials Engineering and Performance / Ausgabe 12/2018
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-018-3742-7

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 12/2018

Characterization of Static Recrystallization of a Ni-Cr-Mo-Based C276 Superalloy in Two-Stage Isothermal Compression

Interfacial Characteristics Investigation for One-Step EDM Drilling of Cooling Holes in TBCs

Synthesis and Structural Characterization of Sb-Doped TiFe2Sn Heusler Compounds

The Effect of Flowing Velocity and Impact Angle on the Fluid-Accelerated Corrosion of X65 Pipeline Steel in a Wet Gas Environment Containing CO2

Investigation of Current Parameters and Size Effects on Mechanical Properties During Pulsed Electrically Assisted Uniaxial Tension in T2 Red Copper Sheets

Local Structure Around Nb Site of a Potential Thermoelectric Material La1/3NbO3 from Temperature-Dependent Extended x-ray Absorption Fine Structure Spectroscopy

Premium Partner

Marktübersichten