Interaction between microfibrillar cellulose fines and fibers: influence on pulp qualities and paper sheet properties

Due to the high potential of cellulose nanoparticles in composite materials and for both fundamental and technological considerations, we investigated the interaction between microfibrillar cellulose and fibers. The contribution to the paper properties of fines added to a pulp suspension was determined. The impact of various proportions of fines added to a softwood kraft pulp on the paper strength and how they affected porosity and density was evaluated. The respective effects of dried fines (dead fines), originating from paper or board degradation, and the newly formed secondary fines (fresh fines) generated during refining were examined. The nature of the bonding between the fines and the fibers versus physical retention was characterized in the pulp suspension. For the first time the respective parts in the interaction of hydrogen bonds and mechanical associations were demonstrated and quantified. The amount of H-bonded fresh fines exceeded that of dead fines by more than 30 %. The results revealed that, for both types, the amount of H-bonded fines reached a threshold, independently of the proportion of fines added to the fibers. Addition of fines significantly affected the porosity of papers, fresh fines decreasing porosity more readily than dead fines. All the results are convergent to indicate that fresh fines penetrate more evenly and more deeply into the fiber network and induce better bonding that produces a closure of the fiber mat structure. They also demonstrate that incorporating an optimal proportion of fresh cellulose fines in fiber networks can bring significant improvement to the final composite material.