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Journal of Materials Engineering and Performance
Erschienen in: Journal of Materials Engineering and Performance 5/2024

31.03.2023 | Technical Article

Parameter Optimization and Mechanism of Synchronous Wire-Powder Arc Melting Deposition of Aluminum Alloy

verfasst von: Yunfei Meng, Zeyu Li, Ming Gao, Hui Chen, Chen Zhang

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 5/2024

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Abstract

Because of the great sensitivity of arc burning to airflow and wind direction, wire arc melting deposition of aluminum alloy focuses on indoor conditions, and cannot meet the needs of on-site manufacturing. The synchronous wire-powder feeding was proposed to improve the wind resistance of arc melting deposition. The parameters optimization was first carried out in a windless environment, and then the effects of powder formula on the bead formation in a windy environment and the related stabilization mechanism were studied. It was found that wire arc melting deposition showed obvious process instability when the ambient wind speed exceeded 1 m/s, and completely unable to form at wind speed of 3 m/s, while the wind resistance of synchronous wire-powder arc melting deposition was improved to 3.5 m/s through the optimized powder formula of 90 Mg-5TiO2-5NaF (wt.%). The stabilization mechanism of powder formula was concluded that the Mg promoted the arc ionization and enhanced its stability, the TiO2 and NaF improved the wetting and spreadability of liquid metal by reducing its melt viscosity and formed a slag layer to protect the molten pool from the excessive interference of external wind.
Vorheriger Artikel Microstructure and Mechanical Properties of Superlight Mg-10Li-3Al-3Zn Cabins Fabricated by Multi-directional Forging, Die Forging, and Annealing
Nächster Artikel Study on the Strength and Plastic Toughness Control Technology of Electron Beam Welding Joint of Titanium Alloy

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Metadaten
Titel
Parameter Optimization and Mechanism of Synchronous Wire-Powder Arc Melting Deposition of Aluminum Alloy
verfasst von
Yunfei Meng
Zeyu Li
Ming Gao
Hui Chen
Chen Zhang
Publikationsdatum
31.03.2023
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 5/2024
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-023-08138-3

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