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The International Journal of Advanced Manufacturing Technology

Erschienen in:

06.06.2021 | ORIGINAL ARTICLE

Study of the tool path generation method for an ultra-precision spherical complex surface based on a five-axis machine tool

verfasst von: Tianji Xing, Xuesen Zhao, Zhipeng Cui, Rongkai Tan, Tao Sun

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-10/2021

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Abstract

The improvement of ultra-precision machining technology has significantly boosted the demand for the surface quality and surface accuracy of the workpieces to be machined. However, the geometric shapes of workpiece surfaces cannot be adequately manufactured with simple plane, cylindrical, or spherical surfaces because of their different applications in various fields. In this research, a method was proposed to generate tool paths for the machining of complex spherical surfaces based on an ultra-precise five-axis turning and milling machine with a C-Y-Z-X-B structure. Through the proposed tool path generation method, ultra-precise complex spherical surface machining was achieved. First, the complex spherical surface model was modeled and calculated, and then it was combined with the designed model to generate the tool path. Then the tool paths were generated with a numerically controlled (NC) program. Based on an ultra-precision three-coordinate measuring instrument and a white light interferometer, the machining accuracy of a workpiece surface was characterized, and the effectiveness of the tool path generation method was verified. The surface roughness of the machined workpiece was less than 90 nm. Furthermore, the surface roughness within the spherical region appeared to be less than 30 nm. The presented tool path generation method in this research produced ultra-precision spherical complex surfaces. The method could be applied to complex spherical surfaces with other characteristics.

Vorheriger Artikel Experimental study on near-polished ultra-precision grinding of fused glass with the assistant of pure CeO2 atomizing liquid

Nächster Artikel Investigation of inner-jet electrochemical face grinding of thin-walled rotational parts

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Titel: Study of the tool path generation method for an ultra-precision spherical complex surface based on a five-axis machine tool
verfasst von: Tianji Xing
Xuesen Zhao
Zhipeng Cui
Rongkai Tan
Tao Sun
Publikationsdatum: 06.06.2021
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 9-10/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-021-07403-w

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