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Erschienen in: Cellulose 9/2019

Open Access 16.05.2019 | Original Research

Glycerol-plasticized bacterial nanocellulose-based composites with enhanced flexibility and liquid sorption capacity

verfasst von: Izabela Cielecka, Marcin Szustak, Halina Kalinowska, Edyta Gendaszewska-Darmach, Małgorzata Ryngajłło, Waldemar Maniukiewicz, Stanisław Bielecki

Erschienen in: Cellulose | Ausgabe 9/2019

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Abstract

Bacterial nanocellulose (BNC) and two BNC-based composites with carboxymethyl cellulose or hydroxyethyl cellulose (BNC-CMC or BNC-HEC, respectively), were produced in situ by Komagataeibacter xylinus E25 under stationary conditions and plasticized with glycerol (ex situ modification). The BNC-CMC composite had the loosest structure (visible in SEM images) and was less crystalline (CI of 88.6%) than BNC (CI of 92.9%) and BNC-HEC (CI of 90.4%). Cellulose fibers synthesized by K. xylinus E25 in the presence of HEC were thinner in comparison to the fibers of control BNC while there was no difference in the fibers width between the BNC-CMC and control BNC. The glycerol-plasticized BNC, BNC-CMC and BNC-HEC membranes were flexible after drying, and absorbed high amounts of artificial exudate and water after rehydration. BNC-CMC treated with 2.5% v/v aqueous glycerol was characterized by the greatest free swell absorptive capacity (up to 19 g artificial exudate/g dry weight in 24 h) while the highest rehydration capacity (around 96% of the initial water content) was observed in case of BNC-CMC plasticized with 10% v/v glycerol and dehydrated. The in situ and ex situ modifications of BNC affected also the tensile strength. The highest values of tensile strength at break (around 152.2 N) and Young’s modulus (around 290.3 MPa) were observed in case of the BNC-CMC composite plasticized with 2.5% v/v glycerol. The impact of plasticized BNC, BNC-CMC and BNC-HEC on the viability of HaCaT keratinocytes was also studied and found to be positive at glycerol concentrations up to 2.5% (v/v) that suggests their potential utility as wound dressings.
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Introduction

Bacterial nanocellulose (BNC) is a natural, nontoxic, biocompatible and mechanically durable gelatinous polymer with high water-holding capacity, which has proven to be an excellent wound dressing and found numerous potential applications not only in medicine (Campano et al. 2016; Ullah et al. 2016). Its most efficient producers are non-pathogenic, Gram-negative, rod shaped and strictly aerobic bacteria of the Komagataeibacter genus that assimilate various sugars and other compounds as carbon source. Cells of Komagataeibacter species extrude cellulose chains through multiple pores (around 50 per cell) that are located in the cytoplasmic membrane in a row along the longitudinal axis, and produce 70–150 nm wide ribbons composed of 10–100 hydrogen-bonded cellulose microfibrils (Bielecki et al. 2002). The polymerization of uridine diphosphate glucose (UDP-glucose), mediated by cellulose synthase, is coupled with formation of the highly crystalline (above 60%) nanocellulose structure, maintained by the three-dimensional network of multiple intra- and intermolecular hydrogen bonds (Bielecki et al. 2002). Examples of media that are used for cultivation of BNC producers include the Schramm-Hestrin (SH) medium, natural media like coconut water (Budhiono et al. 1999) or coconut milk (Nakagaito et al. 2005) and media based on various low-cost feedstocks, including by-products from food processing (Machado et al. 2018; Velasquez-Riano and Bojaca 2017).
One of attractive BNC properties is the chemical purity, what makes it suitable for various modifications. The polymer may be modified either in situ during biosynthesis by bacteria or ex situ after BNC harvesting. Diverse cellulose-based nanocomposites obtained by either in situ and/or ex situ methods could found numerous applications in medicine (Taokaew et al. 2015; Ullah et al. 2016) and other fields (Campano et al. 2016). In case of the in situ approach, changes in the structure of BNC may be achieved, among others, by supplementation of culture media with various polysaccharides and other polymers. The first polysaccharide studied was carboxymethylcellulose (CMC), which was found to delay the aggregation of cellulose molecules (Ben-Hayyim and Ohad 1965). Other examples of polymers which can form hydrogen bonds with cellulose chains and this way reduce the strength of noncovalent interactions between cellulose microfibrils and alter the assembly pattern of BNC fibres are polysaccharides like pectin, sodium alginate, chitin, agar (Dayal and Catchmark 2016), к-carrageenan (Cielecka et al. 2018), hyaluronic acid (Li et al. 2015), hydroxyethylcellulose (Zhou et al. 2009), exopolysaccharides from Escherichia coli (Liu and Catchmark 2018), water soluble exopolysaccharides from Gluconacetobacter xylinus (Fang and Catchmark 2014), and hemicelluloses (Uhlin et al.1995). Also Aloe vera gel pulp, gel extract and polysaccharide fraction (Godinho et al. 2016), poly(ethylene glycol) (Hessler and Klemm 2009) and gelatin (Chen et al. 2014) have the similar impact. The noncovalent binding of aforementioned polymers to cellulose affects the crystal size, crystallinity, porosity and water holding capacity of the biosynthesized product. Apart from the in situ modifications, also a variety of ex situ methods are used to obtain novel BNC-based materials for medicine and cell cultures, e.g. modification with dextran (Lin et al. 2017), organosilanes (Taokaew et al. 2015) or plasticizers like poly(ethylene glycol) (Cai and Kim 2010).
In this study, BNC-based nanocomposites obtained by combination of the in situ and ex situ modifications were characterized and their effect on the viability of keratinocytes was studied. BNC was modified in situ using either CMC or HEC. Then, the native BNC (the control), BNC-CMC and BNC-HEC membranes, produced by K. xylinus E25 under stationary conditions, were plasticized with 0.5–10% v/v aqueous glycerol solutions. This polyol is one of popular, natural, renewable and biodegradable plasticizers (Vieira et al. 2011). Glycerol used as a plasticizer of bacterial cellulose, causes a decrease in the strength of intermolecular hydrogen bonds between adjacent cellulose chains. That results in improvement of the flexibility of pellicles and prevention of formation of rigid and brittle BNC sheets after dehydration (Sun et al. 2018). Furthermore, glycerol-plasticized BNC becomes more transparent, which is also advantageous. The transparency of BNC-based wound dressings facilitates monitoring of wound healing process while the increased hydration and flexibility enable easy and painless application and removal of wound coverings (Bielecki et al. 2013). Glycerol is not only a widely applied plasticizer but also a component of many moisturizing cosmetics and therefore, its contact with skin is permitted. The outermost layer of the skin, exposed to the contact with wound dressings is the epidermis, and the predominant cell type in the epidermis is keratinocyte (MacNeil 2007). Therefore, to assess potential effect of the long-term contact of glycerol-plasticized BNC-based wound dressings we decided to determine the impact of glycerol concentration in the wound dressing on the viability of keratinocytes. Bacterial cellulose films are known to support the growth, spreading and migration of human keratinocytes (Sanchavanakit et al. 2006). However, the occurrance of CMC or HEC in the BNC-based nanocomposites may either positively or negatively affect these cells. Therefore, the final objective of this study was to determine the impact of BNC modification with water soluble polysaccharides and glycerol on the viability of keratinocytes, using the immortal human keratinocyte HaCaT cell line as a model.

Materials and methods

Microbial strain

Komagataeibacter xylinus E25 strain used in this study was obtained from the culture collection of the Institute of Technical Biochemistry (Lodz University of Technology). The strain belongs to BOWIL Biotech Ltd., Poland.

Culture media

K. xylinus E25 strain was cultivated under stationary conditions in the Schramm-Hestrin (SH) medium containing glucose (20 g/L), yeast extract (5.0 g/L), peptone (5.0 g/L), MgSO4 × 7 H2O (0.5 g/L), anhydrous Na2HPO4 (2.7 g/L) and citric acid (1.15 g/L), dissolved in distilled water. The pH of the culture medium was adjusted to 5.7 using 0.1 M acetic acid. To produce the BNC-CMC and BNC-HEC composites, the SH medium was supplemented with either 0.5% carboxymethyl cellulose (CMC) or 0.5% hydroxyethyl cellulose (HEC), respectively. Both CMC (Mw around 90,000, degree of substitution of 0.7) and HEC (Mw around 90,000, degree of substitution of 0.6) were purchased from Sigma-Aldrich.

Biosynthesis and purification of BNC, BNC-CMC and BNC-HEC

K. xylinus E25 was activated by cultivation under stationary conditions in the Schramm-Hestrin (SH) medium (supplemented with 1% v/v ethanol before inoculation) at 30 °C for 2 days and used as an inoculum. The SH medium, either without additives or supplemented with either 0.5% carboxymethyl cellulose (SH-CMC) or 0.5% hydroxyethyl cellulose (SH-HEC), was supplemented with ethanol (1% v/v) before the inoculation with bacterial pre-culture (5% v/v). BNC, BNC-CMC and BNC-HEC membranes were obtained after 7-day culture in stationary conditions at 30 °C.
Purification of all the membranes included rinsing with tap water until flushing out of the remaining medium, 24 h washing with 1% w/v sodium hydroxide for bacterial cells removal, and subsequent immersing in 1% v/v acetic acid and then distilled water for pH neutralization. Purified membranes were packed, sterilized by autoclaving at 121 °C and stored at 4 °C before further analytical steps.

Preparation of composites with glycerol

Never-dried BNC, BNC-CMC and BNC-HEC membranes with a diameter of 38 mm were immersed in 300 mL aliquots of aqueous glycerol solutions with concentrations ranging from 0.1 to 10%. Glycerol (for molecular biology) was purchased from Sigma-Aldrich. The incubation was conducted for 24 h at 80 rpm and 20–22 °C. Then the plasticized membranes were dried at 80 °C for 24 h until constant mass was achieved. An excess of aqueous glycerol solution was used to minimize the dilution caused by the occurrence of water inside the never-dried membranes. The calculations showed that in the experimental conditions the decrease in glycerol concentration was relatively small, e.g. from 10 to 9.8% v/v. Next, the samples were sterilized and stored at 4 °C before use.

Characterization of BNC, BNC-CMC and BNC-HEC

Scanning electron microscopy

Scanning electron microscopy was applied for visualization of BNC, BNC-CMC and BNC-HEC fibres in nanocomposites. Samples of the membranes were freeze-dried and afterwards, sputter coated with gold layer and observed using a FEI QUANTA 250 FEG microscope (Thermo Fischer Scientific, MA, USA) (HV 2 kV, magnification 40000×). Fibres thickness was measured using the Makroaufmassprogramm software on the basis on SEM images. The probability density functions were drown using the R (v. 3.4.1) software.

Fourier transform infrared spectrometry in an attenuated total reflectance mode analysis

The incorporation of either CMC or HEC into BNC membranes was evaluated with the FTIR-ATR using a Nicolet 6700 FT-IR (Thermo Scientific, MA, USA). The spectra of BNC, BNC-CMC, BNC-HEC, CMC and HEC were recorded over the range from 4000 to 650 cm−1 and 200 scans were accumulated, with a spectral resolution of 4 cm−1.

X-ray diffractometry

Room temperature powder X-ray diffraction patterns were collected using a PANalytical X’Pert Pro MPD diffractometer (Malvern Panalytical Ltd, UK) with the Bragg–Brentano reflection geometry and the graphite monochromated Cu-Kα radiation. It was equipped with a PANalytical X’Celerator detector. Samples were scanned in the 2θ range between 5° and 60°. The scan speed was 30 s per step of 0.0167°. The samples were spun during data collection to minimize preferred orientation effects. X-ray diffraction patterns were resolved into a broad amorphous halo and five crystalline peaks using WAXFIT program (Rabiej 2014). The crystallinity index was calculated as the ratio of the integral intensity under all crystalline peaks to the sum of integral intensity under the crystalline peaks and amorphous halo (Park et al. 2010).

Characterization of BNC, BNC-CMC and BNC-HEC composites with glycerol

Free swell absorptive capacity

The dependence of liquid absorption properties of BNC, BNC-CMC and BNC-HEC membranes on glycerol concentration was determined according to the modified ISO 13726 standard. The plasticized membranes with diameter of 38 mm (dried at 80 °C for 24 h until constant weight) were immersed in artificial exudates (solution of 8.298 g of sodium chloride and 0.368 g of anhydrous calcium chloride in 1 L of deionised water) at 37 °C for 30 min and 24 h. Then the excess of the artificial exudates was removed with filter paper, and the swollen membranes were weighted (WW). Free swell absorptive capacity values were calculated from the Eq. 1, and expressed as grams of artificial exudates absorbed by 1 g of composite dry weight (WD).
$$Absorptive \;capacity = \frac{{W_{W} }}{{W_{D} }}$$
(1)
The experiment was carried out in triplicate for each BNC-based composite.

Rehydration capacity of dehydrated plasticized membranes

After plasticization with the aqueous glycerol solutions (at glycerol concentrations ranging between 0.1 and 10% v/v, as described in the section Preparation of composites with glycerol, the membranes (diameter of 38 mm) were weighted (WW1) and next, dehydrated at 80 °C until constant weight (WD). To determine the rehydration capacity, the membranes were immersed in distilled water for 24 h to achieve the swollen state. Then the water excess on the surface was removed with filter paper, and the wet membranes were weighted (WW2). The rehydration capacity (RC) was calculated from the Eq. (2) after 30 min and 24 h.
$$R_{C} = \frac{{W_{W2} - W_{D} }}{{W_{W1} - W_{D} }} \cdot 100\%$$
(2)
All the measurements were performed in triplicate.

Tensile test

Before characterization of tensile strength, BNC, BNC-CMC and BNC-HEC membranes (9 cm × 15 cm) were gently wiped with filter paper and immersed for 24 h at 80 rpm and 20–22 °C in 300 mL of either 2.5% or 10% (v/v) aqueous glycerol solution. The concentration of 2.5% v/v was selected because it corresponded to the highest free swell absorptive capacity of all the nanocomposites while the concentration of 10.0% v/v was the highest glycerol concentration studied in this work. Besides, the results of this study showed that the latter glycerol concentration corresponded to the highest rehydration capacity and high free swell absorption capacity, which are attractive in case of wound dressings. This procedure was repeated 3 times to minimize the dilution of glycerol solution caused by the presence of residual water in the never-dried membranes.
The BNC, BNC-CMC and BNC-HEC membranes, either treated with 2.5 and 10% v/v glycerol or not, were examined for tensile strength using a universal testing machine (Zwick/Roell Z1.0, Germany) according to (Cielecka et al. 2018). Before the tensile tests, an excess of water attached to BNC and BNC-based nanocomposites was removed by pressing until 1 mm thickness was achieved. The composites plasticized with glycerol were dehydrated at 80 °C until constant weight was achieved.
The maximum stress and elongation at break were estimated using the TestXpert@II software. Stress (σ) was calculated as F/A, where F is the loading force, expressed in Newtons (N), and A is the cross-section area measured as the width × thickness of a sample. Strain (ε) was calculated as ∆L/L0 × 100%, where L0 is the initial length and ∆L is the exerted extension from starting point. Values of the Young’s modulus under tension were calculated from the stress/strain relationship in the first linear region of the graph. The measurements were performed in 5 replicates.

Keratinocytes viability study

Human keratinocyte cell line HaCaT

The immortal human keratinocyte HaCaT cell line was purchased from Leibniz Institute DSMZ - German Collection of Microorganisms and Cell Cultures (Braunschweig, Germany). The cells were cultured in Dulbecco’s modified Eagle’s medium (DMEM) supplemented with 10% fetal bovine serum (FBS) containing 100 IU/mL penicillin, 100 µg/mL neomycin and 2.5 µg/mL amphotericin B. All reagents for cell culture were obtained from the Life Technologies (Carlsbad, CA, USA). The cells were incubated at 37 °C in a humidified atmosphere supplemented with 5% CO2.

Scaffold preparation

Wet BNC, BNC-CMC and BNC-HEC scaffolds (16 mm in diameter) were plasticized with either 2.5% v/v or 10% v/v glycerol for 24 h, and then dehydrated. The concentration of 2.5% v/v was selected because it corresponded to the highest free swell absorptive capacity of all the nanocomposites while the concentration of 10.0% v/v, being the highest glycerol concentration studied in this work, corresponded to the highest rehydration capacity. After dehydration, the scaffolds were transferred to a 24 well plate, and 500 µL aliquots of the growth medium (DMEM/FBS) were added to each well before the seeding of the HaCaT cells. The soaked scaffolds were used to determine the surface growth viability or viability of cells growing under scaffolds as described below. The control scaffolds without glycerol were prepared analogously.

Extract exposure method

Extracts were obtained by immersing BNC, BNC-CMC, BNC-HEC membranes plasticized with 10% glycerol (1.9 cm2/0.5 mL) in the growth medium (DMEM/FBS) at 37 °C for 24 h. Aliquots of each extract were collected and used to prepare 2 mixtures with the DMEM culture medium, containing either 50% (50 µL of extract were mixed with 50 µL of DMEM culture medium) or 25% (25 µL of extract were mixed with 75 µL of DMEM culture medium) of the extract. The third variant of extract medium contained 100% extract. Before the exposure to the extract and its mixtures with the DMEM culture medium, HaCaT cells were plated in 96-well plates and grown to subconfluency. Then, the culture medium was removed and replaced with the extract media, and the cells were incubated for 24 h at 37 °C in a humidified atmosphere. At the end of incubation, 8 μl aliquots of PrestoBlue cell viability reagent (Life Technologies, Van Allen Way, CA, USA), being a resazurin-based solution, were added into each well and the mixtures were further incubated for 60 min at 37 °C and 5% CO2. Cell viability was determined by measuring the fluorescent signal F530/590 on a Synergy 2 Microplate Reader (Bio-Rad, CA, USA). The obtained fluorescence magnitudes were used to calculate cell viability expressed as a percent of the viability of the untreated control cells.

Glycerol cytotoxicity

The HaCaT cells were seeded into 96-well plates (104 cells per well, suspended in 100 µL of the growth medium). After 24 h incubation, the growth medium was replaced with 100 µL medium supplemented with 0.5, 1.0, 2.5, 5.0 and 10.0% v/v glycerol. Afterwards, 8 μL aliquots of PrestoBlue cell viability reagent (Life Technologies, Van Allen Way, CA, USA), being a resazurin-based solution, were added into each well and the mixtures were further incubated for 60 min at 37 °C and 5% CO2. Cell viability was determined by measuring the fluorescent signal F530/590 on a Synergy 2 Microplate Reader (Bio-Rad, CA, USA). The obtained fluorescence magnitudes were used to calculate the cell viability, which was expressed as a percent of the viability of the untreated control cells.

Surface growth viability of HaCaT cells

For the direct assay, the soaked scaffolds, either with or without glycerol were placed on a 24-well plate. Then 2 × 105 HaCaT cells (suspended in 500 µL growth medium) were seeded on the surface of the scaffolds. The cells were incubated at 37 °C in a humidified atmosphere for 24 h. Then, 40 µL aliquots of PrestoBlue cell viability reagent were added to each well and the mixtures were further incubated for 60 min at 37 °C and 5% CO2. Next, 100 µL aliquots of these mixtures were transferred to a 96-well plate to measure the fluorescent signal F530/590 of samples. The obtained fluorescence magnitudes were used to calculate the cell viability, which was expressed as a percent of the viability of the cells growing on the control commercial plastic scaffold (Eq. 3).
$$viability \left [\% \right] = \frac{{RFU_{sample} - RFU_{medium} }}{{RFU_{control} - RFU_{medium} }} \cdot 100\%$$
(3)

Viability of HaCaT cells growing under scaffolds

HaCaT cells were seeded into 24-well plates in the number of 2 × 104 per well (suspended in 500 µL growth medium). After 24 h incubation, the medium was removed and the cells were covered by the soaked scaffold and incubated under the scaffold for the next 24 h. Then, the scaffolds were removed and 40 μl aliquots of PrestoBlue® Cell Viability Reagent were added into each well and the mixtures were further incubated for 60 min at 37 °C and 5% CO2. Then 100 µL aliquots of the mixtures were transferred to a 96-well plate to measure the fluorescent signal F530/590. The obtained fluorescence magnitudes were used to calculate cell viability expressed as a percent of the viability of the cells growing on the plastic surface (Eq. 3).

Statistical analysis

The data are presented as mean ± SD from at least triplicate analyses. Statistical significance of data was evaluated by analysis of variance (ANOVA; p < 0.05) using the GraphPad Prism 6 software. For significant effects in case of viability study the Bonferroni test was performed.

Results and discussion

Characterization of BNC, BNC-CMC and BNC-HEC

BNC-CMC and BNC-HEC biosynthesis yields

The results of several independent cultures of K. xylinus E25 in the SH medium, either without additives or supplemented with either 0.5% carboxymethyl cellulose (CMC) or 0.5% hydroxyethyl cellulose (HEC), presented in Fig. 1, demonstrate that the yields of biosynthesis of BNC (3.93 ± 0.12 g d.w./L) and BNC-HEC (3.91 ± 0.01 g d.w./L) membranes were slightly greater compared to the BNC-CMC (3.71 ± 0.04 g d.w./L) ones. The lower yield of BNC-CMC biosynthesis (by around 5.6% compared to BNC) is contradictory to findings of other authors who reported the enhanced in situ production of many BNC-based composites, including BNC-CMC, compared to BNC (Cheng et al. 2009). According to the latter authors, supplementation of the culture medium with either 0.2% or 0.5% CMC increased the yield of BNC from 1.34 to around 4.9 and 7.2 g/L, respectively. According to Zhou et al. (2009) the culture medium supplementation with HEC increased the yield of bacterial cellulose synthesis (e.g. to 128% and 190% for 0.5% and 4% w/v HEC, respectively). However, certain authors who studied the effect of various additives on BNC production have not mentioned their impact on BNC yield (Dayal and Catchmark 2016). The K. xylinus E25 strain used in this study produced nearly the same amounts of extracellular polymer in the presence and absence of the two soluble cellulose derivatives. Different yields of BNC-based composites produced in situ in culture media supplemented with CMC and HEC may be ascribed to differences in dynamics of BNC biosynthesis by various K. xylinus strains and diverse cultivation conditions.
Despite the weak effect of both CMC and HEC on the yield of the polymer produced by the K. xylinus E25 strain, further analyses showed that both BNC-CMC and BNC-HEC composites differed from the control BNC in the structure, crystallinity and tensile strength.

Morphology of BNC, BNC-CMC and BNC-HEC

The SEM images, presented in Fig. 2a–c, demonstrate changes in the porous morphology of cellulose caused by incorporation of HEC and CMC. The BNC-CMC composite had the loosest structure.
Further analyses showed that cellulose fibers synthesized by K. xylinus E25 in the presence of HEC were thinner compared to the fibers of control BNC membranes (Fig. 2) while there was no difference in the fibers width between the BNC-CMC and control BNC. The difference in the size of fibers suggests that coating of cellulose microfibrils by HEC whose substituent group is larger than –CH2OH, disturbed their co-crystallization, which is a prerequisite of typical BNC ribbons formation. The substituent group of HEC may shield the cellulose backbone which negatively affects the assembly of cellulose ribbons. The similar phenomenon was reported by (Zhou et al. 2009) who observed that cellulose fibrils were coated by HEC (in concentrations ranging from 0.5 to 4.0% w/v) and had a smaller lateral dimension than pure BNC fibrils. Although the concentration of CMC and HEC in the culture medium was the same, crystallization of cellulose synthesized by K. xylinus E25 in the presence of 0.5% w/v CMC was apparently unaffected and therefore the fibers produced in the presence and absence of this polymer had nearly the same width. According to Haigler et al. (1982), substitution of 4, 7, or 12 carboxyls per 10 glucose molecules does not shield the glucan backbone of CMC and this polymer may associate closely with the bacterial cellulose. However, CMC strongly affects the assembly of ribbons and therefore, the structure of the BNC-CMC composite was the loosest.
This result cannot be compared with findings of other authors because of the lack of detailed literature data showing the distribution of fibers width. Cheng et al. (2009) observed that as CMC concentration in the culture medium increased from 0.2 to 0.5% w/v, the width of cellulose fibers, which was around 15–30 nm, decreased slightly. The other authors observed incorporation of CMC (1–5% w/v) into the BNC matrix (Dayal and Catchmark 2016) or changes in the microstructure, e.g. parallel oriented fibrils in the BNC-CMC composites (Ben-Hayyim and Ohad 1965) but none of them plotted the probability density function of fibers width.

XRD analysis

The XRD analysis has been used to evaluate the CI of BNC and BNC-based composites. The diffraction patterns of studied samples are shown in Fig. 3. The principal peaks are at 2θ values of ~ 14.7°, ~ 17.3° and ~ 22.9°. These peaks correlate with (1–10), (110) and (200) crystal lattice planes respectively, which can be assigned to typical cellulose I crystalline structure (French 2014). The diffractograms of BCN-based composites also show a sharp peak at an angle of 2θ ~ 29.5°, which can be attributed to the strongly adsorbed phosphates that were contained in the culture media (ICDD PDF-2 No. 00-010-0190).
The values of crystallinity index, which were determined by the XRD method for BNC and the two BNC-based composites, are presented in Table 1. The obtained results show that incorporation of both CMC and HEC affected the process of bacterial cellulose crystallization and therefore the values of crystallinity index of the both composites are lower compared to the pure BNC. The lowest value of the crystallinity index of BNC-CMC was consistent with its loosest structure. The decrease in the crystallinity of BNC was also reported by Cheng et al. (2009) who supplemented the culture medium for Acetobacter xylinum with different polysaccharides, including CMC (the decrease from 85% to 80% for 0.8% CMC).
Table 1
Crystallinity index for BNC, BNC-CMC and BNC-HEC
Sample
CI (%)
BNC
92.9
BNC-HEC
90.4
BNC-CMC
88.6

FTIR analysis

The FTIR spectra of BNC, BNC-CMC and BNC-HEC are presented in Fig. 4. Samples were scanned over the range of 4000–650 cm−1 to observe the effect of the in situ modification of BNC with CMC and HEC.
The FTIR spectra of BNC, BNC-CMC and BNC-HEC contain the peaks characteristic of cellulose such as the absorption bands at approximately 3344 cm−1 and 2919 cm−1, which correspond to –OH stretching and –CH stretching, respectively (Mohammadkazemi 2015; Du et al. 2018). In case of HEC and CMC, the peak at 3344 cm−1 was broad and slightly shifted due to overlapping of a few absorption bands from intra- and intermolecular hydrogen bonds, such as 0(2)H…O(6), 0(3)H…O(5) and 0(6)H…0(3) (Gorgieva and Kokol 2011). The peaks at around 1050 and 1317 cm−1 were assigned to the C–O symmetric stretching and CH2 wagging, respectively (Mohammadkazemi 2015), while absorption band at 1428 cm−1 corresponded to symmetrical bending of CH2 group (Jia et al. 2017). The appearance of the peak at 1647 cm−1 corresponded to the bending vibration of hydroxyl groups for BNC and HEC (Gorgieva and Kokol 2011), while the band at 1590 cm−1 was associated with COO in case of CMC (Hessler and Klemm 2009). The spectrum of BNC-CMC contained a broad peak at that region, due to overlapping of the band from both BNC and CMC. The occurrence of the hydroxyethyl group in the cellulose derivative, such as HEC, can be seen as a shift of C–O–C stretching vibration peak from 900 to 887 cm−1 (Gorgieva and Kokol 2011). In BNC-HEC that band is visible at both these wavelengths. The wide peak at 1352 cm−1 is assigned to C–OH in plane stretching of HEC and therefore in the BNC-HEC composite we can observe the slight deformation between 1200 and 1400 cm−1.

Characterization of BNC, BNC-CMC and BNC-HEC composites with glycerol

The dependence of free swell absorptive capacity on glycerol concentration

Cellulose membranes with an enhanced liquid absorption capacity may be used for healing of wounds characterized by the massive secretion of exudates because they will be able to absorb an excess of fluids, and isolate the wounds from external conditions. The parameter which specifies the highest amount of liquid, which may be absorbed by the wound dressing, is the free swell absorptive capacity (ISO 13726 standard). The dependence of this parameter on glycerol concentration, which was used for plasticizing of the BNC, BNC-CMC and BNC-HEC membranes, and varied from 0.1 to 10% v/v, was determined according to the ISO 13726 standard. The amounts of artificial exudates absorbed by the membranes were measured after 30 min (Fig. 5a) and 24 h (Fig. 5b).
The results presented in Fig. 5 demonstrate that both the glycerol-plasticized and glycerol-free BNC-CMC absorbed much more artificial exudate than the BNC-HEC and BNC. This difference may be ascribed to the fact that the BNC-CMC had the looser structure than BNC and BNC-HEC. The BNC-HEC, which was characterized by the thinnest fibers (the greater specific surface area comparing to BNC and BNC-CMC), absorbed significantly more artificial exudate than BNC, but significantly less than BNC-CMC. The amounts of artificial exudate absorbed within 30 min were the greatest (above 10 g per 1 g dry weight) for the glycerol concentrations ranging from 0.5 to 2.5% v/v. After 24 h, the maximum absorption of artificial exudate (of 19 g per 1 g dry weight) was observed at the glycerol concentration of 2.5% v/v. Also at the glycerol concentrations of 0.5 and 1.0% (v/v) the uptake of the exudate was relatively high (of 16 and 17 g per 1 g dry weight). At the higher (5 and 10% v/v) and lower (0.05–0.25% v/v) glycerol concentrations, the liquid uptake was below 14 g/g dry weight. The data presented in the Fig. 5 demonstrate that the absorption of the artificial exudate was slower at the glycerol concentrations ranging from 1 to 5%, comparing to the concentrations below 1% v/v. For instance, within 30 min BNC-CMC and BNC-HEC plasticized with 2.5% glycerol adsorbed only 54% and 56% of the artificial exudate adsorbed within 24 h, respectively. At the glycerol concentrations below 1%, the liquid adsorbed within 30 min accounted for 60–85% of the amount adsorbed within 24 h. These data demonstrate that plasticization of BNC, BNC-CMC and BNC-HEC with glycerol extends the time of exudates absorption by the dressing.

The dependence of rehydration capacity on the glycerol concentration used to plasticize the nanocomposites

Bacterial cellulose is an excellent dressing of various wounds, including burns. One of most important parameters, deciding of the utility of BNC is its high water holding capacity, reaching up to 99% wet pellicle mass (Ul-Islam et al. 2012). In the contact with skin, BNC creates an ideal environment ensuring regeneration of cells of soft tissues (Czaja et al. 2007). The proposed modification of BNC and its composites with HEC and CMC is based on plasticization with glycerol, which leads to the improvement of certain properties comparing to the native BNC. First of all, glycerol ensures the rehydration of dehydrated composites after the long-term storage. The storage of dehydrated bacterial cellulose membranes is more convenient than the storage of never-dried membranes. Furthermore, glycerol is one of antimicrobial agents (Sun et al. 2018), which additionally protect the wound from contamination. The effect of glycerol concentration in the aqueous solutions used to plasticize the BNC, BNC-CMC and BNC-HEC nanocomposites on the rehydration capacity after dehydration of the plasticized membranes is shown in Fig. 6. It is well known that the unique hydrogel microstructure of native BNC cannot be recovered after dehydration, and also our investigations confirmed this conclusion. Therefore, determination of the parameter such as rehydration capacity, which is the ratio of water absorbed after dehydration to the water content in the never-dried membrane, is very important for the characterization of wound dressings. The values of rehydration capacity of the control BNC equaled 2.1% and 2.4% after 30 min and 24 h, respectively. The BNC-HEC and BNC-CMC composites were more prone to rehydration as they bound 4.6 and 9.1% water after 24 h. Thus, the dehydrated BNC, BNC-CMC and BNC-HEC will not be able to ensure the stable, moist environment which is required in case of the modern wound dressings. The data presented in Fig. 6 demonstrate that the rehydration capacity was strongly affected by the concentration of aqueous glycerol solution used for plasticizing, and increased with this concentration. Furthermore, irrespective of the glycerol concentration and duration of rehydration (30 min or 24 h), the BNC-CMC nanocomposites outperformed the other membranes with regard to the rehydration capacity, which decreased in the order BNC-CMC > BNC-HEC > BNC. The nanocomposites plasticized with 10% aqueous glycerol were characterized by the greatest rehydration capacity. This parameter increased with the glycerol concentration and for 10% glycerol was nearly 10-fold greater than for 0.1% glycerol.
As shown in Fig. 6b, within 24 h the BNC-CMC, BNC-HEC and BNC plasticized with 10% glycerol and dehydrated were capable of binding of around 97, 75 and 61% of the initial water content, respectively. When glycerol concentration was 2.5% v/v, the rehydration capacity was also relatively high, of around 69, 39 and 26% of the initial amount of absorbed water, for BNC-CMC, BNC-HEC and BNC, respectively. Further decrease in glycerol concentration reduced the rehydration capacity below 18% in case of BNC and BNC-HEC, and below 35% for BNC-CMC.
Taking into consideration the results presented in the Figs. 5, 6, we decided to subject to further investigations (tensile strength measurements and keratinocytes viability study) only the composites plasticized with either 2.5 or 10% v/v glycerol owing to the highest free swell absorptive capacity and rehydration capacity, respectively. The results suggest that the application of these nanocomposites as wound dressings may delay the necessity of replacement of the used dressing with the fresh one.

Tensile strength

Wound dressings should possess sufficiently high mechanical strength to maintain integrity during the wound healing process and enable easy application and removal. Bacterial nanocellulose is known to be not only a nearly ideal wound dressing but also an excellent matrix for production of novel wound dressings with tailored features (Bielecki et al. 2013). The data presented in Table 2 provide evidence that the in situ modification of BNC with either CMC or HEC affected mechanical properties of the polymer. The HEC-composite was characterized by the reduced tensile strength at break (around 38 N versus around 69 N for the control BNC) and lower Young’s modulus (around 9.5 MPa versus around 11.3 MPa) while the Young’s modulus of the CMC-composite was higher (around 13.6 MPa) despite the lower tensile strength at break (around 27.8 N). According to literature, the values of Young’s modulus for BNC vary in the range 1–10 MPa while the tensile strength of BNC-based composites depends on the additives and their content (Dayal and Catchmark 2016). When interactions with the polysaccharide added to the culture medium negatively affect binding of cellulose molecules during BNC synthesis, the network formed by the fibrils is weaker. The values of the strain (ε), calculated as ∆L/L0, were nearly twice smaller in case of the two composites comparing to the control BNC (of around 17.4, 18.3 and 36% for BNC-HEC, BNC-CMC and BNC, respectively). Thus the control BNC was characterized not only by the greater tensile strength at break but also by the around twice greater exerted extension from starting point comparing to the two composites.
Table 2
The dependence of mechanical properties of BNC, BNC-CMC and BNC-HEC membranes on plasticizing with either 2.5% or 10% (v/v) aqueous glycerol (means ± standard deviations)
Sample
cross-sectional area (mm2)
Fmax (N)
Stress σ (MPa)
Young’s modulus EM (MPa)
Strain ε (%)
BNC
 Water
22.47 ± 1.32
68.99 ± 6.00
3.08 ± 0.30
11.31 ± 1.64
36.02 ± 4.02
 2.5% glycerol
3.88 ± 0.05
109.72 ± 10.95
28.27 ± 2.82
203.30 ± 26.52
16.36 ± 1.38
 10% glycerol
6.00 ± 0.04
110.75 ± 2.34
18.46 ± 0.52
76.59 ± 4.08
28.13 ± 2.44
BNC-HEC
 Water
20.57 ± 1.20
38.08 ± 1.88
1.34 ± 0.27
9.48 ± 1.79
17.43 ± 0.72
 2.5% glycerol
3.90 ± 0.04
101.14 ± 4.84
25.90 ± 1.04
107.11 ± 17.38
24.93 ± 2.67
 10% glycerol
10.36 ± 1.16
54.34 ± 0.91
5.30 ± 0.68
27.36 ± 3.41
27.35 ± 3.50
BNC-CMC
 Water
19.36 ± 1.33
27.80 ± 5.95
1.98 ± 0.21
13.59 ± 1.36
18.25 ± 1.10
 2.5% glycerol
3.96 ± 0.05
152.23 ± 6.18
38.43 ± 1.69
290.31 ± 41.74
16.17 ± 2.14
 10% glycerol
13.49 ± 0.89
43.10 ± 3.34
3.21 ± 0.35
20.16 ± 1.47
50.05 ± 2.69
Also plasticizing of BNC, BNC-CMC and BNC-HEC with glycerol, which reduces the strength of hydrogen bonds between adjacent cellulose chains, altered the tensile strength of the membranes. The influence of glycerol concentration of 2.5% v/v, which corresponded to the highest liquid uptake by all the nanocomposites was compared with the effect of the highest glycerol concentration studied, of 10.0% v/v. The highest increase in the values of tensile strength at break (from around 27.8 N to 152.2 N) and Young’s modulus (from around 13.6 MPa to 290.3 MPa) was observed in case of the BNC-CMC composite plasticized with 2.5% v/v glycerol. Also plasticizing with 10% v/v glycerol had the positive effect on these parameters but it was much weaker. Also in case of BNC-HEC and BNC the significant increase in the values of tensile strength at break (from around 38.1 N to 101.1 N, and from 68.9 N to 109.7 N, respectively) and Young’s modulus (from around 9.5 MPa to 107.1 MPa and from around 11.3 MPa to 203.3, respectively) was observed after plasticizing with 2.5% v/v glycerol. The impact of 10% v/v glycerol on these two parameters was weaker in most cases but in case of the control BNC the tensile strength at break was increased to around 110.8 N. Interestingly, the values of strain (ε) were significantly greater after plasticizing with 10% v/v glycerol comparing to 2.5% v/v glycerol. Thus the exerted extension from starting point was significantly greater in the first case.
Noteworthy, plasticizing with both 2.5% and 10% v/v glycerol significantly decreased the cross-sectional area (A) of BNC, BNC-CMC and BNC-HEC that along with the significantly greater values of the tensile strength at break (F) caused that the values of stress (δ), calculated as F/A were also significantly greater.
As it was mentioned above also other authors reported the impact of BNC modifications on the tensile strength of BNC-based composites. Dependently on the bacterial producer and concentration of the modifying agents, either an increase or decrease in the tensile modulus values has been reported (Cai and Kim 2010; Cheng et al. 2009; Dayal and Catchmark 2016; Godinho et al. 2016; Zhou et al. 2009).
Reassuming, plasticizing of BNC, BNC-CMC and BNC-HEC with 2.5% v/v glycerol enabled to produce mechanically durable nanocomposites that are characterized by the high free swell absorptive capacity and rehydration capacity. Also the enhanced flexibility of these membranes make them potential wound dressing materials.

The effect of plasticized nanocomposites on keratinocytes viability

Cytotoxicity testing is a primary and crucial step that can decide of the fate of a health-related product for clinical application. To estimate the influence of the long-term contact of glycerol-plasticized BNC-based wound dressings on the viability of keratinocytes, we decided to determine the dependence of the latter parameter not only on glycerol concentration in the wound dressing but also on the polyol level in the culture medium used for cultivation of these cells. According to literature, different cells showed various sensitivity towards glycerol. For instance, in case of CHO (Chinese hamster ovary) cells line even 0.1% (v/v) glycerol negatively affected cell viability (Rodas et al. 2008) while in case of spleen cells isolated from BALB/c mouse, 10% glycerol reduced cell viability by only 10%, comparing to the control (Vaitkuviene et al. 2009). The impact of the glycerol content in the culture medium used for 24 h cultivation of keratinocytes on the viability of these cells is presented in Fig. 7a. The concentrations ranging from 0.5 to 2.5% v/v ensured the relatively high viability, of at least 80%, comparing to the glycerol-free control. Further increase in the glycerol concentration, to 5 and 10% v/v, significantly reduced the viability, to around 50% and 10%, respectively. These results suggest that contact of keratinocytes with the BNC-based wound dressings plasticized with 0.5–2.5% glycerol may not negatively affect these cells. Thus, the BNC-CMC nanocomposites plasticized with 2.5% v/v glycerol, which are characterized by very attractive liquid sorption and tensile properties, may be regarded potential wound dressings.
To verify the latter conclusion, we applied both the direct contact and the extract dilution methods. HaCaT cells were seeded on the surface of the BNC, BNC-CMC and BNC-HEC scaffolds plasticized with either 2.5% or 10% v/v glycerol (or glycerol-free), and incubated at 37 °C in a humidified atmosphere for 24 h. Like in the former experiment, the viability of cells was determined using the PrestoBlue® Cell Viability Reagent. It was expressed as a percent of the viability of the cells growing on the control commercial plastic scaffold. The comparison of the growth of the HaCaT cells on the latter scaffold and the glycerol-free BNC, BNC-CMC and BNC-HEC scaffolds showed that these three BNC-based scaffolds may be used for cultivation of keratinocytes (Fig. 7d). Furthermore, this experiment showed that the 24 h contact with 2.5% v/v aqueous glycerol solution was completely safe for the keratinocytes while 10% v/v glycerol significantly reduced their viability. The negative impact of 10% v/v glycerol was the weakest in case of the BCN-HEC nanocomposite.
To determine the effect of glycerol-plasticized wound coverings on the viability of keratinocytes, the HaCaT cells were cultivated on plastic surface for 24 h in the culture medium, which was then removed, and the cells were covered by the scaffolds plasticized with either 2.5% or 10% v/v glycerol (or glycerol-free controls). After 24 h incubation of the cells under the scaffolds, the latter were removed and the viability of cells was determined using the PrestoBlue® Cell Viability Reagent. It was expressed as a percent of the viability of the cells incubated on the plastic surface in DMEM medium. The results presented in Fig. 7c provide evidence that also in this case, the scaffolds soaked in 2.5% v/v aqueous glycerol solution had no negative impact on the viability of keratinocytes while the contact with 10% aqueous glycerol solution significantly reduced the viability of these cells.
BNC, BNC-CMC and BNC-HEC scaffolds plasticized with glycerol may release leachable products during the extraction. Therefore, the cytotoxicity test based on the extraction method was performed. Subconfluent HaCaT cells were exposed for 24 h to pure and diluted extracts (100, 50 and 25%) from the scaffolds. It was observed that the extract media had a weak impact on the cell viability (Fig. 7b) because it was reduced by less than 15% in the presence of 100% extracts from the scaffolds. This effect was equivalent to that of 0.5–1% pure glycerol added to the culture medium what may suggest that the larger part of glycerol was associated with the scaffolds, which were plasticized with 10% glycerol, and only a small part was released to the extract. Reassuming, the series of experiments aiming at determination of the influence of the two selected glycerol concentrations (2.5 and 10% v/v) on the viability of the HaCaT cells, provided evidence that the lower of these concentrations is safe for the cells. Thus, the BNC-based nanocomposites, plasticized with 2.5% v/v aqueous glycerol solution and dehydrated, may be used as wound dressings. These nanocomposites outperform traditional BNC dressings because they may be dehydrated without any negative effect on the flexibility and liquid holding capacity. Besides, the storage of the dehydrated, glycerol-plasticized BNC-based composites is much more convenient than the storage of never-dried BNC membranes.
The surprising phenomenon of elevated cell viability caused by the growth on BNC, BNC-CMC and BNC-HEC scaffolds plasticized with 2.5% glycerol is contradictory to the results of the cytotoxicity test, in which pure glycerol was added to the culture medium because even the lowest glycerol concentration, of 0.5%, caused a decrease in the cell viability. However, the cumulative effect of 2.5% glycerol and neutral BNC, BNC-CMC and BNC-HEC matrices on keratinocytes was positive. The similar phenomenon was reported in literature. For instance, the cytotoxic compound like ZnCl2 used along with the neutral 3-aminopropyl triethoxysilane enhanced cell viability (Chun et al. 2017). This is difficult to compare the results of our study with findings of other authors because the glycerol-induced toxicity has not been reported so far for mammalian cells exposed to BNC scaffolds. However, cytoprotective properties of carboxymethylcellulose against polyhexamethylene biguanides added to bacteria were reported (Vehige et al. 2003). Therefore, we may only assume that the BNC composites studied have the similar cytoprotective properties, and further investigations in this field are necessary.

Conclusions

The presented combination of in situ and ex situ modifications of bacterial cellulose synthesized by K. xylinus E25 under stationary conditions, enabled to produce nanocomposites that may replace traditional BNC dressings. The glycerol-plasticized BNC, BNC-CMC and BNC-HEC membranes were flexible after drying, and absorbed large amounts of artificial exudate and water after rehydration. The impact of plasticized BNC, BNC-CMC and BNC-HEC on the viability of HaCaT keratinocytes was positive at glycerol concentrations up to 2.5% (v/v). BNC-CMC treated with 2.5% v/v aqueous glycerol was characterized by the greatest free swell absorptive capacity (up to 19 g artificial exudate/g dry weight in 24 h), and the highest values of tensile strength at break (around 152.2 N) and Young’s modulus (around 290.3 MPa). These properties suggest that the latter nanocomposite may be applied as a convenient, mechanically durable and safe wound dressing.

Acknowledgments

The authors would like to thank Dr. Przemysław Rytczak for comments related to conceptualization of this study and for material support of the fibroblast viability evaluation. We are indebted to Jolanta Płoszyńska for technical support and to Marcin Rosowski for his contribution to recording the SEM images.

Compliance with ethical standards

Conflicts of interest

The authors declare no conflict of interest.
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Metadaten
Titel
Glycerol-plasticized bacterial nanocellulose-based composites with enhanced flexibility and liquid sorption capacity
verfasst von
Izabela Cielecka
Marcin Szustak
Halina Kalinowska
Edyta Gendaszewska-Darmach
Małgorzata Ryngajłło
Waldemar Maniukiewicz
Stanisław Bielecki
Publikationsdatum
16.05.2019
Verlag
Springer Netherlands
Erschienen in
Cellulose / Ausgabe 9/2019
Print ISSN: 0969-0239
Elektronische ISSN: 1572-882X
DOI
https://doi.org/10.1007/s10570-019-02501-1

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