nach oben

Lasers in Manufacturing and Materials Processing

Erschienen in:

17.01.2022

Machinability Analysis During Laser Assisted Turning of Aluminium 3003 Alloy

verfasst von: Neeraj Deswal, Ravi Kant

Erschienen in: Lasers in Manufacturing and Materials Processing | Ausgabe 1/2022

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Laser assisted turning (LAT) is emerging as a significant process for machining various materials. In this study, experimental analysis is carried out to investigate the machinability of the aluminium 3003 alloy during conventional turning (CT) and LAT processes. The effect of laser beam irradiation on machining performance is analyzed and compared with the CT in terms of machining forces, chip morphology, and surface roughness. The results showed that in comparison with CT, the cutting, thrust, and feed forces could be reduced significantly in LAT. However, these forces were found to be increased at other than optimum laser power. It was pretty interesting to observe that the cutting, thrust, and feed forces were increased at high laser power. Surface roughness was also found to be higher in LAT than that in CT. Chip morphology analysis showed that the discontinuous and thick chips are observed at high laser power, whereas continuous and small chips are observed at low laser power, while continuous and long chips are obtained for CT. The presented results are important for manufacturing industries seeking to improve the machinability of the materials.

Vorheriger Artikel Laser Welding of Titanium Grade 2 and Aluminium AA 3105-O Using a New AlScZr Filler Metal

Nächster Artikel Crown Glass Drilling by Short-Pulse CO2 Laser with Tunable Pulse Tail

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Jeevan, T.P., Jayaram, S.R., Afzal, A., Ashrith, H.S., Soudagar, M.E.M., Mujtaba, M.A.: Machinability of AA6061 aluminum alloy and AISI 304L stainless steel using nonedible vegetable oils applied as minimum quantity lubrication. J. Braz. Soc. Mech. Sci. Eng. 43, 1–18 (2021). https://doi.org/10.1007/s40430-021-02885-xCrossRef

Gupta, M.K., Mia, M., Singh, G.R., Pimenov, D.Y., Sarikaya, M., Sharma, V.S.: Hybrid cooling-lubrication strategies to improve surface topography and tool wear in sustainable turning of Al 7075-T6 alloy. Int. J. Adv. Manuf. Technol. 101, 55–69 (2019). https://doi.org/10.1007/s00170-018-2870-4CrossRef

Demir, H., Gündüz, S.: The effects of aging on machinability of 6061 aluminium alloy. Mater. Des. 30, 1480–1483 (2009). https://doi.org/10.1016/j.matdes.2008.08.007CrossRef

Santos, M.C., Machado, A.R., Sales, W.F., Barrozo, M.A.S., Ezugwu, E.O.: Machining of aluminum alloys: a review. Int. J. Adv. Manuf. Technol. 86, 3067–3080 (2016). https://doi.org/10.1007/s00170-016-8431-9CrossRef

Uddin, G.M., Joyia, F.M., Ghufran, M., Khan, S.A., Raza, M.A., Faisal, M., Arafat, S.M., Zubair, S.W.H., Jawad, M., Zafar, M.Q., Irfan, M., Waseem, B., Chaudhry, I.A., Zeid, I.: Comparative performance analysis of cemented carbide, TiN, TiAlN, and PCD coated inserts in dry machining of Al 2024 alloy. Int. J. Adv. Manuf. Technol. 112, 1461–1481 (2021). https://doi.org/10.1007/s00170-020-06315-5CrossRef

Brice, J., Moungomo, M., Kibouka, G.R., Nganga-kouya, D.: Influence of heat treatments , parameters and machining conditions on machinability in the turning of recycled 6061 aluminum alloy. J. Manuf. Mater. Process 5, (2021). https://doi.org/10.3390/jmmp5020037

Jebaraj, M., Kumar, M.P.: Effect of cryogenic CO₂ and LN₂ coolants in milling of aluminum alloy. Mater. Manuf. Process. 34, 511–520 (2019). https://doi.org/10.1080/10426914.2018.1532591CrossRef

Bayat, M., Amini, S., Hadidi, M.: Effect of ultrasonic-assisted turning on geometrical tolerances in Al 2024-T6. Mater. Manuf. Process. 1–12 (2021). https://doi.org/10.1080/10426914.2021.1926496

Sun, S., Brandt, M., Dargusch, M.S.: Thermally enhanced machining of hard-to-machine materials-a review. Int. J. Mach. Tools Manuf. 50, 663–680 (2010). https://doi.org/10.1016/j.ijmachtools.2010.04.008CrossRef

10.

Azhdari Tadavani, S., Shoja Razavi, R., Vafaei, R.: Pulsed laser-assisted machining of Inconel 718 superalloy. Opt. Laser Technol. 87, 72–78 (2017). https://doi.org/10.1016/j.optlastec.2016.07.020CrossRef

11.

Nadim, N., Shams, O.A., Chandratilleke, T.T., Pramanik, A.: Preheating and thermal behaviour of a rotating cylindrical workpiece in laser-assisted machining. Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 234, 559–570 (2019). https://doi.org/10.1177/0954405419863597CrossRef

12.

Masood, S.H., Armitage, K., Brandt, M.: An experimental study of laser-assisted machining of hard-to-wear white cast iron. Int. J. Mach. Tools Manuf. 51, 450–456 (2011). https://doi.org/10.1016/j.ijmachtools.2011.02.001CrossRef

13.

Skvarenina, S., Shin, Y.C.: Laser-assisted machining of compacted graphite iron. Int. J. Mach. Tools Manuf. 46, 7–17 (2006). https://doi.org/10.1016/j.ijmachtools.2005.04.013CrossRef

14.

Panjehpour, A., Soleymani Yazdi, M.R., Shoja-Razavi, R.: An experimental investigation of pulsed laser-assisted machining of AISI 52100 steel. Opt. Laser Technol. 63, 137–143 (2014). https://doi.org/10.1016/j.optlastec.2014.03.018CrossRef

15.

Singh, G., Teli, M., Samanta, A., Singh, R.: Finite element modeling of laser-assisted machining of AISI D2 tool steel. Mater. Manuf. Process. 28, 443–448 (2013). https://doi.org/10.1080/10426914.2012.700160CrossRef

16.

Kalantari, O., Jafarian, F., Fallah, M.M.: Comparative investigation of surface integrity in laser assisted and conventional machining of Ti-6Al-4 V alloy. J. Manuf. Process. 62, 90–98 (2021). https://doi.org/10.1016/j.jmapro.2020.11.032CrossRef

17.

Ajeet Vasant, J., Gopi, G., Jegaraj, J.R., J., Ramesh Kumar, K., Kuppan, P., Oyyaravelu, R.: Finite element simulation and experimental validation of laser assisted machining of Inconel 718. Mater. Today Proc. 5, 13637–13649 (2018). https://doi.org/10.1016/j.matpr.2018.02.361CrossRef

18.

Lei, S., Shin, Y.C., Incropera, F.P.: Deformation mechanisms and constitutive modeling for silicon nitride undergoing laser-assisted machining. Int. J. Mach. Tools Manuf. 40, 2213–2233 (2000). https://doi.org/10.1016/S0890-6955(00)00051-1CrossRef

19.

Wei, C., Guo, W., Pratomo, E.S., Li, Q., Wang, D., Whitehead, D., Li, L.: High speed, high power density laser-assisted machining of Al-SiC metal matrix composite with significant increase in productivity and surface quality. J. Mater. Process. Technol. 285, 116784 (2020). https://doi.org/10.1016/j.jmatprotec.2020.116784CrossRef

20.

Ren, G., Song, H., Dan, J., Li, J., Pan, P., Yang, Z., Xiao, J., Xu, J.: Thermal analysis and machinability for laser-assisted machining of fused silica. Int. J. Heat Mass Transf. 148, 119078 (2020). https://doi.org/10.1016/j.ijheatmasstransfer.2019.119078CrossRef

21.

Dandekar, C.R., Shin, Y.C.: Experimental evaluation of laser-assisted machining of silicon carbide particle-reinforced aluminum matrix composites. Int. J. Adv. Manuf. Technol. 66, 1603–1610 (2013). https://doi.org/10.1007/s00170-012-4443-2CrossRef

22.

Wang, Y., Yang, L.J., Wang, N.J.: An investigation of laser-assisted machining of Al2O3 particle reinforced aluminum matrix composite. J. Mater. Process. Technol. 129, 268–272 (2002). https://doi.org/10.1016/S0924-0136(02)00616-7CrossRef

23.

Bejjani, R., Shi, B., Attia, H., Balazinski, M.: Laser assisted turning of titanium metal matrix composite. CIRP Ann. - Manuf. Technol. 60, 61–64 (2011). https://doi.org/10.1016/j.cirp.2011.03.086CrossRef

24.

Germain, G., Dal Santo, P., Lebrun, J.L.: Comprehension of chip formation in laser assisted machining. Int. J. Mach. Tools Manuf. 51, 230–238 (2011). https://doi.org/10.1016/j.ijmachtools.2010.11.006CrossRef

25.

Braham-Bouchnak, T., Germain, G., Morel, A., Lebrun, J.L.: The influence of laser assistance on the machinability of the titanium alloy Ti555-3. Int. J. Adv. Manuf. Technol. 68, 2471–2481 (2013). https://doi.org/10.1007/s00170-013-4855-7CrossRef

26.

Kim, T.W., Lee, C.M.: Determination of the machining parameters of nickel-based alloys by high-power diode laser. Int. J. Precis. Eng. Manuf. 16, 309–314 (2015). https://doi.org/10.1007/s12541-015-0041-1CrossRef

27.

Song, H., Li, J., Dan, J., Ren, G., Xiao, J., Xu, J.: Experimental analysis and evaluation of the cutting performance of tools in laser-assisted machining of fused silica. Precis. Eng. 56, 191–202 (2019). https://doi.org/10.1016/j.precisioneng.2018.11.014CrossRef

28.

Zhai, C., Xu, J., Li, Y., Hou, Y., Yuan, S., Liu, Q., Wang, X.: The study on surface integrity on laser-assisted turning of SiCp/2024Al. Int. J. Optomechatronics. 14, 29–43 (2020). https://doi.org/10.1080/15599612.2020.1789251CrossRef

29.

Kalantari, O., Fallah, M.M., Jafarian, F.: Surface integrity in laser-assisted machining of Ti6Al4V. Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci. December, 1–8 (2020). https://doi.org/10.1177/0954406220978255

30.

Sánchez, J.M., Rubio, E., Álvarez, M., Sebastián, M.A., Marcos, M.: Microstructural characterisation of material adhered over cutting tool in the dry machining of aerospace aluminium alloys. J. Mater. Process. Technol. 164–165, 911–918 (2005). https://doi.org/10.1016/j.jmatprotec.2005.02.058CrossRef

31.

Venkatesan, K., Ramanujam, R.: Improvement of machinability using laser-aided hybrid machining for Inconel 718 alloy. Mater. Manuf. Process. 31, 1825–1835 (2016). https://doi.org/10.1080/10426914.2015.1117626CrossRef

32.

Rahman Rashid, R.A., Sun, S., Wang, G., Dargusch, M.S.: An investigation of cutting forces and cutting temperatures during laser-assisted machining of the Ti-6Cr-5Mo-5V-4Al beta titanium alloy. Int. J. Mach. Tools Manuf. 63, 58–69 (2012). https://doi.org/10.1016/j.ijmachtools.2012.06.004CrossRef

Titel: Machinability Analysis During Laser Assisted Turning of Aluminium 3003 Alloy
verfasst von: Neeraj Deswal
Ravi Kant
Publikationsdatum: 17.01.2022
Verlag: Springer US
Erschienen in: Lasers in Manufacturing and Materials Processing / Ausgabe 1/2022
Print ISSN: 2196-7229
Elektronische ISSN: 2196-7237
DOI: https://doi.org/10.1007/s40516-022-00163-9

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 1/2022

Physicochemical Properties of Nanofluids Produced from Oxidized Nanoparticles Synthesized in a Liquid by Pulsed Laser Ablation

Fabrication of Thin Walls with and without Close Loop Control as a Function of Scan Strategy Via Direct Energy Deposition

Nanonetworks fabrication by laser ablation in water of bimetallic compositions of platinum and palladium with gold and silver

Parameters Development for Optimum Deposition Rate in Laser DMD of Stainless Steel EN X3CrNiMo13-4

Crown Glass Drilling by Short-Pulse CO2 Laser with Tunable Pulse Tail

Laser Welding of Titanium Grade 2 and Aluminium AA 3105-O Using a New AlScZr Filler Metal

Premium Partner

Marktübersichten