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The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 3-4/2021

28.01.2021 | ORIGINAL ARTICLE

Theoretical study on frequency spectrum characteristics of surface profiles generated in micro-end-milling process

verfasst von: Tao Wang, Xiaoyu Wu, Guoqing Zhang, Bin Xu, Yinghua Chen, Shuangchen Ruan

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 3-4/2021

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Abstract

Micro-milling is a flexible and promising fabrication process. Based on the analysis of the surface formation process in micro-end milling, the theoretical surface model was established to investigate the influence of seven identified factors, i.e., minimum cut thickness (MCT), elastic recovery, plastic side flow, radial and axial runout, tool wear (corner radius and unbalanced wear coefficient), and vibration on the frequency spectrum characteristics. The increase of MCT coefficient and plastic side flow height could increase the amplitude of the sft and 2sft frequency, while the scenario for the elastic recovery coefficient witnessed a reverse trend. The amplitude of the 0.5sft frequency decreased with the increase of the radial runout offset, while the amplitude of sft frequency increased as the radial runout offset increased; the scenario for the influence of the radial runout angle was opposite. The increase of the axial runout offset could lead to the increase of the amplitude of both 0.5sft and sft frequency. The increase of corner radius could lead to a slight reduction of the amplitude of the 0.5sft and sft frequency. The occurrence of the vibration with high frequency leaded to a low spatial frequency. The corresponding tool wear experiment was conducted, and the frequency-spectrum characteristics of the micro-milled surface were compared with the simulated results to validate the established profile models. The paper successfully correlated the relative importance of the identified individual factors to the corresponding frequency spectrum characteristics, and it had potential applications in predicting and controlling the spatial content of machined surfaces.
Vorheriger Artikel Machining performance enhancement of deep micro drilling using electrochemical discharge machining under magnetohydrodynamic effect
Nächster Artikel Investigation on formation mechanism of the burrs during abrasive reaming based on the single-particle abrasive micro-cutting behavior

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Metadaten
Titel
Theoretical study on frequency spectrum characteristics of surface profiles generated in micro-end-milling process
verfasst von
Tao Wang
Xiaoyu Wu
Guoqing Zhang
Bin Xu
Yinghua Chen
Shuangchen Ruan
Publikationsdatum
28.01.2021
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 3-4/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-021-06686-3

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